12
7/29/2019 ISO 3601-1-2002 .O.1 http://slidepdf.com/reader/full/iso-3601-1-2002-o1 1/12 Reference number ISO 3601-1:2002(E)  © ISO 2002 INTERNATIONAL STANDARD ISO 3601-1 Third edition 2002-08-01 Fluid power systems — O-rings — Part 1: Inside diameters, cross-sections, tolerances and size identification code Transmissions hydrauliques et pneumatiques — Joints toriques — Partie 1: Diamètres intérieurs, sections, tolérances et code d'identification dimensionnelle N o r m e n D o w n l o a d B e u t h V o i t h T u r b o G m b H & C o . K G K d N r . 7 4 2 0 6 L f N r . 3 1 4 8 4 4 1 0 0 1 2 0 0 6 0 3 2 2 1 5 : 0 5 w    w    w  .    b    z   o r e t on r on - - s — O-rings i ers, cross-se c - nd size ident  hydrauliques et pneu iamètres intérieurs, sec ia intérieurs, se nnelle el 

ISO 3601-1-2002 流体动力系统.O型密封圈.第1部分内径、横截面、公差和尺寸识别编码

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Reference numberISO 3601-1:2002(E)

 © ISO 2002

INTERNATIONALSTANDARD

ISO3601-1

Third edition

2002-08-01

Fluid power systems — O-rings —

Part 1:Inside diameters, cross-sections,tolerances and size identification code

Transmissions hydrauliques et pneumatiques — Joints toriques — 

Partie 1: Diamètres intérieurs, sections, tolérances et code d'identification dimensionnelle 

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- -

s — O-ringsi

ers, cross-sec -nd size ident 

hydrauliques et pneu q 

iamètres intérieurs, sec ia intérieurs, se  nnelle el 

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ISO 3601-1:2002(E)

PDF disclaimer

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Printed in Switzerland

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ISO 3601-1:2002(E)

 © ISO 2002 – All rights reserved iii

ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISOmember bodies). The work of preparing International Standards is normally carried out through ISO technicalcommittees. Each member body interested in a subject for which a technical committee has been established hasthe right to be represented on that committee. International organizations, governmental and non-governmental, inliaison with ISO, also take part in the work. ISO collaborates closely with the International ElectrotechnicalCommission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3.

The main task of technical committees is to prepare International Standards. Draft International Standards adoptedby the technical committees are circulated to the member bodies for voting. Publication as an International

Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this part of ISO 3601 may be the subject of patentrights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO 3601-1 was prepared by Technical Committee ISO/TC 131, Fluid power systems , Subcommittee SC 7, Sealing devices .

This third edition cancels and replaces the second edition (ISO 3601-1:1988), which has been technically revised.

ISO 3601 consists of the following parts, under the general title Fluid power systems — O-rings :

  Part 1: Inside diameters, cross-sections, tolerances and size identification code 

  Part 2: Housing dimensions for general applications 

  Part 3: Quality acceptance criteria 

  Part 4: Anti-extrusion devices (back-up rings)

  Part 5: Suitability of elastomeric materials for industrial applications 

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ISO 3601-1:2002(E)

iv  © ISO 2002 – All rights reserved

IntroductionIn fluid power systems, power is transmitted and controlled through a fluid (liquid or gas) under pressure within anenclosed circuit. Components need to be designed to meet these requirements under varying conditions. Testing ofcomponents to meet performance requirements provides users with a basis of assurance for determining designapplication and for checking component compliance with their stated requirements.

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INTERNATIONAL STANDARD ISO 3601-1:2002(E)

 © ISO 2002 – All rights reserved 1

Fluid power systems — O-rings —Part 1:Inside diameters, cross-sections, tolerances and size identificationcode

1 Scope

This part of ISO 3601 specifies the inside diameters, cross-sections, tolerances and size identification code forO-rings used in fluid power systems for general purpose applications (series G), as well as for aerospace andsimilar applications (series A).

The dimensions and tolerances specified in this part of ISO 3601 are suitable for any elastomeric material,provided that suitable tooling is available.

NOTE The tooling most commonly available is based on 70 IRHD NBR shrinkage rates (see ISO 48). For materials thatshrink differently from this standard NBR compound, a special mould can be required to maintain the mean diameters and thetolerance limits listed.

2 Normative referencesThe following normative documents contain provisions which, through reference in this text, constitute provisions ofthis part of ISO 3601. For dated references, subsequent amendments to, or revisions of, any of these publicationsdo not apply. However, parties to agreements based on this part of ISO 3601 are encouraged to investigate thepossibility of applying the most recent additions of the normative documents indicated below. For undatedreferences, the last edition of the normative document referred to applies. Members of ISO and IEC maintainregisters of currently valid International Standards.

ISO 3601-3:—1), Fluid power systems — O-rings — Part 3: Quality acceptance criteria 

ISO 5598, Fluid power systems and components — Vocabulary 

3 Terms and definitions

For the purposes of this part of ISO 3601, the terms and definitions given in ISO 5598 apply.

NOTE Throughout this part of ISO 3601, the term “O-ring” has been adopted, although the correct term is “toroidal sealingring”.

1) To be published. (Revision of ISO 3601-3:1987)

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ISO 3601-1:2002(E)

2  © ISO 2002 – All rights reserved

4 Symbols

The following symbols are used in this part of ISO 3601:

d 1 O-ring inside diameter;

d 2 O-ring cross-section diameter.

5 Configuration

The shape of the O-ring shall be toroidal, as shown in Figure 1.

Figure 1 — Typical O-ring configuration

6 Inside diameters, d 1, cross-sections (section diameter), d 2, and tolerances

The combination of inside diameters, cross-sections and tolerances shall be chosen from Table 2 for generalpurpose applications (series G) or from Table 3 for aerospace and similar applications, where smaller tolerancelimits are recommended (series A).

See note in clause 1.

NOTE Most of the dimensions for the inside diameter were selected from the series of preferred numbers (see ISO 3).

The tolerances for the inside diameters d 1 of series G (Table 2) were calculated using the following formula:

Tolerance d 1 r >( d 10,95 u 0,009) 0,11@

The tolerances for the inside diameters d 1 of series A (Table 3) were calculated using the following formula:

Tolerance d 1 r >( d 10,96 u 0,007) 0,09@

The calculated results shall be rounded to two places after the comma from 5 to 9 in the third place to the nexthigher 1/100 mm and from 1 to 4 in the third place to the next lower 1/100 mm.

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ISO 3601-1:2002(E)

 © ISO 2002 – All rights reserved 3

7 Size identification code

O-rings in accordance with Table 2 or Table 3 shall be designated by the inside diameter d 1 followed by the cross-section (section diameter) d 2, the series letter (G or A), the grade letter (N or S) according to Table 1 ofISO 3601-3:— and this part of ISO 3601. Examples are given in Table 1.

Table 1 — Size identification code for O-rings (examples)

Dimensions in millimetres

Inside diameter

d 1

Cross-section

d 2

Series letter

(G or A)

Grade letter

(N or S)Size code

7,5 1,8 G S O-ring 7,5 u 1,8 -G-S-ISO 3601-1

32,5 2,65 A N O-ring 32,5 u 2,65-A-N-ISO 3601-1

167,5 3,55 A S O-ring 167,5 u 3,55-A-S-ISO 3601-1

268 5,3 G N O-ring 268 u 5,3-G-N-ISO 3601-1

515 7 G N O-ring 515 u 7-G-N-ISO 3601-1

8 Identification statement (Reference to this part of ISO 3601)

Manufacturers are strongly recommended to use the following statement in test reports, catalogues and salesliterature when electing to comply with this part of ISO 3601:

“Inside diameters, cross-sections, tolerances and size identification code are in accordance with ISO 3601-1:2002,Fluid power systems — O-rings — Part 1: Inside diameters, cross-sections, tolerances and size identification 

code .”

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ISO 3601-1:2002(E)

4  © ISO 2002 – All rights reserved

Table 2 — Inside diameters, cross-sections and tolerances for general applications (series G)

Dimensions in millimetres

d 1

d 2

d 1

d 2

d 1

d 2

tol.r

   1 ,

   8 

       r 

   0 ,

   0   8 

   2 ,

   6   5 

       r 

   0 ,   0

   9 

   3 ,

   5   5 

       r 

   0 ,

   1 

   5 ,

   3 

       r 

   0 ,

   1   3 

   7

       r 

   0 ,

   1   5

 

tol.r

   1 ,

   8 

       r 

   0 ,

   0   8 

   2 ,

   6   5 

       r 

   0 ,   0

   9 

   3 ,

   5   5 

       r 

   0 ,

   1 

   5 ,

   3 

       r 

   0 ,

   1   3 

   7

       r 

   0 ,

   1   5

 

tol.r

   1 ,

   8 

       r 

   0 ,

   0   8 

   2 ,

   6   5 

       r 

   0 ,   0

   9 

   3 ,

   5   5 

       r 

   0 ,

   1 

   5 ,

   3 

       r 

   0 ,

   1   3 

   7

       r 

   0 ,

   1   5

 

1,8 0,13 x 33,5 0,36 x x 167,5 1,28 x x x2 0,13 x 34,5 0,37 x x 170 1,29 x x x

2,24 0,13 x 35,5 0,38 x x 172,5 1,31 x x x2,5 0,13 x 36,5 0,38 x x 175 1,33 x x x2,8 0,13 x 37,5 0,39 x x 177,5 1,34 x x x3,15 0,14 x 38,7 0,40 x x 180 1,36 x x x3,55 0,14 x 40 0,41 x x x 182,5 1,38 x x x3,75 0,14 x 41,2 0,42 x x x 185 1,39 x x x

4 0,14 x 42,5 0,43 x x x 187,5 1,41 x x x4,5 0,15 x 43,7 0,44 x x x 190 1,43 x x x4,75 0,15 x 45 0,44 x x x 195 1,46 x x x

4,87 0,15 x 46,2 0,45 x x x 200 1,49 x x x5 0,15 x 47,5 0,46 x x x 203 1,51 x x

5,15 0,15 x 48,7 0,47 x x x 206 1,53 x x5,3 0,15 x 50 0,48 x x x 212 1,57 x x5,6 0,16 x 51,5 0,49 x x x 218 1,61 x x6 0,16 x 53 0,50 x x x 224 1,65 x x

6,3 0,16 x 54,5 0,51 x x x 227 1,67 x x6,7 0,16 x 56 0,52 x x x 230 1,69 x x6,9 0,16 x 58 0,54 x x x 236 1,73 x x7,1 0,16 x 60 0,55 x x x 239 1,75 x x7,5 0,17 x 61,5 0,56 x x x 243 1,77 x x8 0,17 x 63 0,57 x x x 250 1,82 x x

8,5 0,17 x 65 0,58 x x x 254 1,84 x x8,75 0,18 x 67 0,60 x x x 258 1,87 x x

9 0,18 x 69 0,61 x x x 261 1,89 x x

9,5 0,18 x 71 0,63 x x x 265 1,91 x x9,75 0,18 x 73 0,64 x x x 268 1,92 x x10 0,19 x 75 0,65 x x x 272 1,96 x x

10,6 0,19 x 77,5 0,67 x x x 276 1,98 x x11,2 0,20 x 80 0,69 x x x 280 2,01 x x11,6 0,20 x 82,5 0,71 x x x 283 2,03 x x11,8 0,19 x 85 0,72 x x x 286 2,05 x x12,1 0,21 x 87,5 0,74 x x x 290 2,08 x x12,5 0,21 x 90 0,76 x x x 295 2,11 x x12,8 0,21 x 92,5 0,77 x x x 300 2,14 x x13,2 0,21 x 95 0,79 x x x 303 2,16 x x14 0,22 x x 97,5 0,81 x x x 307 2,19 x x

14,5 0,22 x x 100 0,82 x x x 311 2,21 x x15 0,22 x x 103 0,85 x x x 315 2,24 x x

15,5 0,23 x x 106 0,87 x x x 320 2,27 x x16 0,23 x x 109 0,89 x x x 325 2,30 x x

17 0,24 x x 112 0,91 x x x 330 2,33 x x18 0,25 x x x 115 0,93 x x x 335 2,36 x x19 0,25 x x x 118 0,95 x x x 340 2,40 x x20 0,26 x x x 122 0,97 x x x 345 2,43 x x

20,6 0,26 x x x 125 0,99 x x x 350 2,46 x x21,2 0,27 x x x 128 1,01 x x x 355 2,49 x x22,4 0,28 x x x 132 1,04 x x x 360 2,52 x x23 0,29 x x x 136 1,07 x x x 365 2,56 x x

23,6 0,29 x x x 140 1,09 x x x 370 2,59 x x24,3 0,30 x x x 142,5 1,11 x x x 375 2,62 x x25 0,30 x x x 145 1,13 x x x 379 2,64 x x

25,8 0,31 x x x 147,5 1,14 x x x 383 2,67 x x26,5 0,31 x x x 150 1,16 x x x 387 2,70 x x27,3 0,32 x x x 152,5 1,18 x x x 391 2,72 x x28 0,32 x x x 155 1,19 x x x 395 2,75 x x29 0,33 x x x 157,5 1,21 x x x 400 2,78 x x

30 0,34 x x x 160 1,23 x x x 406 2,82 x31,5 0,35 x x 162,5 1,24 x x x 412 2,85 x32,5 0,36 x x 165 1,26 x x x 418 2,89 x

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   2 ,

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       r 

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   5   5 

 ,

       r 

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   1 

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   1   5

 

   0 ,

x x x, 9 x x xx,31 x x

1,33 x xx, 1,34 x

, x, x182,5 1,38 x1,185 1,391,

, ,,190 1,4343195 1,46

200 1,49203 1,511

x ,x 212 1,  2

x x 21821x xxx x 227

x x x 2 x x xx x xx x xxx x xx

,58 x x xx x, x x x

0,61 x xx

1 0,63 x x3, x x,75 0,65 x

, , xx80 0,690 0,

82,5 0,718 1,

87,5 0,7487,90 0,76,

92,5 0,70,95 0 

97,5,1000

x 10 x

x x

x xx x xx

,25 x x x0,26 x x xx, x x xx x x

,2 0,27 x x xx, , x x x

23 0,29 x x0, x x3,6 0,29 x x0, x, , x,

25 0,30 x25 ,5,8 0,31 x8 316,5 0,317,3 0,32,28 0,30,9 0

 

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ISO 3601-1:2002(E)

 © ISO 2002 – All rights reserved 5

Table 2 (continued )

Dimensions in millimetres

d 1

d 2

tol.

r

   1 ,

   8 

       r 

   0 ,

   0   8

 

   2 ,

   6   5 

       r 

   0 ,

   0   9

 

   3 ,

   5   5 

       r 

   0 ,   1

 

   5 ,

   3 

       r 

   0 ,

   1   3

 

   7

       r 

   0 ,

   1   5 

425 2,93 x429 2,96 x433 2,99 x437 3,01 x443 3,05 x450 3,09 x456 3,13 x462 3,17 x466 3,19 x470 3,22 x

475 3,25 x479 3,28 x483 3,30 x487 3,33 x493 3,36 x500 3,41 x508 3,46 x515 3,50 x523 3,55 x530 3,60 x538 3,65 x545 3,69 x553 3,74 x560 3,78 x570 3,85 x580 3,91 x

590 3,97 x600 4,03 x608 4,08 x615 4,12 x623 4,17 x630 4,22 x640 4,28 x650 4,34 x660 4,40 x670 4,47 x

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3,78,

80 3,91,91

590 3,973,

608 4,08615 4,12623 4,17,630 4,224,2

,650 4,3,3660 4,660 4

 

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ISO 3601-1:2002(E)

6  © ISO 2002 – All rights reserved

Table 3 — Inside diameters, cross-sections and tolerances for aerospace and similar applications(series A)

Dimensions in millimetres

d 1

d 2

d 1

d 2

d 1

d 2

tol.

r   1 ,

   8 

       r 

   0 ,

   0   8 

   2 ,

   6   5 

       r 

   0 ,

   0   9 

   3 ,

   5   5 

       r 

   0 ,

   1 

   5 ,

   3 

       r 

   0 ,

   1   3 

   7

       r 

   0 ,

   1   5 

tol.

r   1 ,

   8 

       r 

   0 ,

   0   8 

   2 ,

   6   5 

       r 

   0 ,

   0   9 

   3 ,

   5   5 

       r 

   0 ,

   1 

   5 ,

   3 

       r 

   0 ,

   1   3 

   7

       r 

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tol.

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1,8 0,10 x 34,5 0,30 x x x 145 0,92 x x x x2 0,10 x 35,5 0,31 x x x 150 0,95 x x x x

2,24 0,11 x 36,5 0,31 x x x 155 0,98 x x x x2,5 0,11 x 37,5 0,32 x x x x 160 1,00 x x x x2,8 0,11 x 38,7 0,32 x x x x 165 1,03 x x x x3,15 0,11 x 40 0,33 x x x x 170 1,06 x x x x3,55 0,11 x 41,2 0,34 x x x x 175 1,09 x x x x3,75 0,11 x 42,5 0,35 x x x x 180 1,11 x x x x

4 0,12 x 43,7 0,35 x x x x 185 1,14 x x x x

4,5 0,12 x x 45 0,36 x x x x 190 1,17 x x x x4,87 0,12 x 46,2 0,37 x x x 195 1,20 x x x x

5 0,12 x 47,5 0,37 x x x x 200 1,22 x x x x5,15 0,12 x 48,7 0,38 x x x 206 1,26 x x5,3 0,12 x x 50 0,39 x x x x 212 1,29 x x x5,6 0,13 x 51,5 0,40 x x x 218 1,32 x x x6 0,13 x x 53 0,41 x x x x 224 1,35 x x x

6,3 0,13 x 54,5 0,42 x x x 230 1,39 x x x6,7 0,13 x 56 0,42 x x x x 236 1,42 x x x6,9 0,13 x x 58 0,44 x x x 243 1,46 x x7,1 0,14 x 60 0,45 x x x x 250 1,49 x x x7,5 0,14 x 61,5 0,46 x x x 258 1,54 x x x8 0,14 x x 63 0,46 x x x x 265 1,57 x x x

8,5 0,14 x 65 0,48 x x x 272 1,61 x x8,75 0,15 x 67 0,49 x x x x 280 1,65 x x x

9 0,15 x x 69 0,50 x x x 290 1,71 x x x

9,5 0,15 x x 71 0,51 x x x x 300 1,76 x x x10 0,15 x x 73 0,52 x x x 307 1,80 x x x

10,6 0,16 x x 75 0,53 x x x x 315 1,84 x x x11,2 0,16 x x 77,5 0,55 x x 325 1,90 x x11,8 0,16 x x 80 0,56 x x x 335 1,95 x x x12,5 0,17 x x 82,5 0,57 x x 345 2,00 x x13,2 0,17 x x 85 0,59 x x x x 355 2,05 x x x14 0,18 x x x 87,5 0,60 x x 365 2,11 x x15 0,18 x x x 90 0,62 x x x x 375 2,16 x x16 0,19 x x x 92,5 0,63 x x 387 2,22 x x17 0,20 x x x 95 0,64 x x x x 400 2,29 x x

18 0,20 x x x 97,5 0,66 x x19 0,21 x x x 100 0,67 x x x x20 0,21 x x x 103 0,69 x x

21,2 0,22 x x x 106 0,71 x x x x

22,4 0,23 x x x 109 0,72 x x x23,6 0,24 x x x 112 0,74 x x x x x25 0,24 x x x 115 0,76 x x x

25,8 0,25 x x x 118 0,77 x x x x x26,5 0,25 x x x 122 0,80 x x x28 0,26 x x x 125 0,81 x x x x x30 0,27 x x x 128 0,83 x x x

31,5 0,28 x x x 132 0,85 x x x x32,5 0,29 x x x 136 0,87 x x x33,5 0,29 x x x 140 0,89 x x x x

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metres

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, 2 x x x0,95 x x xx0,98 x x xx1,00 x xx

65 1,03 x x,0 x170 1,06 x1, x175 1,09 x1,0 x

, xx185 1,14

190 1,17,

x 200 1,2220x ,x 212 1, 

x x 218x xx

x x x 23x x x 2 x x x

x x x xx x xx x xx x

,46 x x x xx0,48 x x xx x, x x x xx

0,50 x xx

1 0,51 x x x,51 x, x,

75 0,53 x xx77,5 0,55, ,

, x,82,5 0,578

,87,5 0,607,590 0,62,6

, ,  ,x 95

x 97,55x x 10x x 1 

x x x

x x xxx x xx,24 x x x

0,25 x x x, x x xx x

0,26 x x xx30 0,27 x x x,21,5 0,28 x x, x x2,5 0,29 x x0, x3,5 0,29 x x29

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ISO 3601-1:2002(E)

 © ISO 2002 – All rights reserved 7

Bibliography

[1] ISO 3, Preferred numbers — Series of preferred numbers 

[2] ISO 48, Rubber, vulcanized or thermoplastic — Determination of hardness (hardness between 10 IRHD and 100 IRHD)

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w

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  oess between 10 IRHD I 

 

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ISO 3601-1:2002(E)

ICS 23.100.60; 83.140.50

Price based on 7 pages

 © ISO 2002 – All rights reserved

ormenDownloadBeuthVoithTurboGmbH&Co.KGKdNr.74206LfNr.31484410012006032215:05

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