SHIFT_ MPE

SHIFT_MPE

EMTISA

Sant Andreu de la Barca, Barcelona, Spain

www.emtisa.com

SHIFT_ MPE

2

EMTISA HISTORYEMTISA HISTORY

1947 1947 Business started in Barcelona downtownBusiness started in Barcelona downtown

1975 1975 New facilities in Sant Andreu de la BarcaNew facilities in Sant Andreu de la Barca

1991 1991 New productsNew products

Heavy side rails Butane Gas bottles

Side rails for light trucks

Body stamping parts

Stamping Parts

www.emtisa.com

Stamping Side rails - Nissan Terrano

SHIFT_ MPE

3

EMTISA HISTORYEMTISA HISTORY

1993 1993 New manufacturing processesNew manufacturing processes

1997 1997 Emtisa’s 50th AnniversaryEmtisa’s 50th Anniversary

Side rails assy by arc welding (Nissan Terrano) Spot welding

www.emtisa.com

Side Rails Canter

Mitsubishi Commercial Relationship Mitsubishi Commercial Relationship

SHIFT_ MPE

4

EMTISA HISTORYEMTISA HISTORY

2001 2001

Laser cut

E-coating

Robotic Welding frame assembly (Nissan Terrano)

Integration of new technologiesIntegration of new technologies

www.emtisa.com

SHIFT_ MPE

5

EMTISA HISTORYEMTISA HISTORY

2004 2004 Integrated management software implementationIntegrated management software implementation

Resources planning Supply chain planning Product’s lead time planning

Resources planning Supply chain planning Product’s lead time planning

2005 2005 X61B full frame assembly Nissan Pathfinder & NavaraX61B full frame assembly Nissan Pathfinder & Navara

www.emtisa.com

SHIFT_ MPE

6

EMTISA HISTORYEMTISA HISTORY

2006 2006 NMISA ADQUISITON (July)NMISA ADQUISITON (July)

2008 2008 Heavy Stamping workshop adequacy and Presses Improvement.

Heavy Stamping workshop adequacy and Presses Improvement.

Integration seat frames weldingIntegration seat frames welding

2009 2009 X61B SEAT FRAMES Nissan Pathfinder & NavaraX61B SEAT FRAMES Nissan Pathfinder & Navara

www.emtisa.com

SHIFT_ MPE

7

EMTISA HISTORYEMTISA HISTORY

2011 2011 NV200 Van parts Localization INV200 Van parts Localization I

Bolster Integration Bolster Integration

2012 2012

Integration Partition Wall(5 Parts) Integration Partition Wall(5 Parts)

NV200 Van parts Localization IINV200 Van parts Localization II

2012 2012 NV200 Van parts Localization IIINV200 Van parts Localization IIIIntegration 50 Parts ( Cowl Top, Rails Roof, Front Pillar; Front Brake Susp, Back Pillar, etc…

Integration 50 Parts ( Cowl Top, Rails Roof, Front Pillar; Front Brake Susp, Back Pillar, etc…

SHIFT_ MPE

8

EMTISA HISTORYEMTISA HISTORY

2013 2013 New Projects New Projects

FUSO Portugal. –Rails sides for New Canter Nissan Note – TV Link Nissan Qashqai – TV Link Nissan Avila New Atleon & Cabstar – Rails Side Members

FUSO Portugal. –Rails sides for New Canter Nissan Note – TV Link Nissan Qashqai – TV Link Nissan Avila New Atleon & Cabstar – Rails Side Members

2014 2014 New Projects New Projects Nissan NV200 EV - Front Suspension Nissan NV200 EV – Bolster, Cowl Top & Partition Wall

Nissan NV200 EV - Front Suspension Nissan NV200 EV – Bolster, Cowl Top & Partition Wall

SHIFT_ MPE

9

Sales distributionSales distribution

www.emtisa.com

Main FiguresMain Figures

SALES DISTRIBUTIONX61 Frame; 53,4%

X61 Seat Frame; 19,7%

X11M; 11,4%NISSAN NMUK; 8,2%

OTROS; 1,7%

IVECO; 1,0% NISSAN AVILA; 1,5% FUSO; 3,1%

SHIFT_ MPE

10

SURFACESURFACE

www.emtisa.com

FACILITIES TECHNICAL SPECIFICATIONS

LASER 8m x 2,5m Laser 2D

HEAVY PRESS 3.000 Tn Press

2.000 Tn Press

MEDIUM PRESS Decoiling up to 2m width

800 Tn Blanking Press

Robot Tandem Line

( 800 Tn + 600 Tn + 600 Tn+ 800 Tn)

ROBOTS 58 Arc Welding Robots

4 Spot Welding Robots

8 Handling Robots

E-Coating 12m x 0,6m x 1,5m Pool

Main FiguresMain Figures

Total Surface : 28.000 m2Covered Surface : 14.000 m2Total Surface : 28.000 m2Covered Surface : 14.000 m2

FACILITIESFACILITIES

SHIFT_ MPE

QualityQuality We are continuing to achieve high standards within our Quality and Environmental Improvement Plan at our company.

EMTISA is certified in :

ISO/TS 16949

ISO 14001.

www.emtisa.com

SHIFT_ MPE

12

Main CustomersMain Customers

www.emtisa.com

SHIFT_ MPE

13www.emtisa.com

Light Trucks Light Trucks

Rails side / Frames Rails side / Frames

SHIFT_ MPE

14www.emtisa.com

Pathfinder & Navara Seat FramesPathfinder & Navara Seat Frames

SHIFT_ MPE

15

Full FramesFull Frames

PATHFINDERPATHFINDER

NAVARANAVARA

www.emtisa.com

SHIFT_ MPE

16

Suspension PartsSuspension Parts

SHIFT_ MPE

17

Miscellanea ProductsMiscellanea Products

www.emtisa.com

SHIFT_ MPE

18

Light Trucks Light Trucks

www.emtisa.com

Rail sides / Frames Rail sides / Frames

SHIFT_ MPE

19www.emtisa.com

Buses & Coaches Buses & Coaches

Rails sidesRails sides

SHIFT_ MPE

20

HEAVY-STAMPING WORKSHOPHEAVY-STAMPING WORKSHOP

www.emtisa.com

SHIFT_ MPE

FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS

REMARKS

Heavy Press PE-3000 Type : Mechanical

Load : 3.000 Tn

Table Size: 9.651 x 1.828 mm

Course : 558 mm

Regulation : 457 mm

Stamping Rail sides of Nissan (Cabstar / Atleon)

Irisbus(Eurorider)

PE-2000 Type : Mechanical

Load : 2.000 Tn

Table Size: 6.400 x 1.829 mm

Course : 558 mm

Regulation : 355 mm

Piercing Rail sides of Nissan (Cabstar / Atleon)

Robot Transfer.

Decoiling Max Coil Width : 600 mm

Max Coil Thickness : 10 mm

Blanking for PE-2000 and

PE-3000

Edge Bend Machine

Stretching Min Length : 3.200 mm

Max Length : 8.000 mm

MAIN FACILITIESMAIN FACILITIES

SHIFT_ MPE

22

MEDIUM-STAMPING WORKSHOPMEDIUM-STAMPING WORKSHOP

www.emtisa.com

SHIFT_ MPE

FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS

REMARKS

Medium Press

PE-802 Type : Mechanical

Load : 800 Tn

Table Size: 2.800 x 1.800 mm

Curse : 600 mm

Regulation : 500 mm

Stamping Pathfinder & Navara rail side parts

Stamping Pathfinder &

Navara c/members

Stamping NV200

Partition Wall

Stamping Note &

Qashqai TV Link

The presses are connected forming a

Robotic Tandem Line

of 3 Presses or

4 Presses depending on the Part Process

Plan

PE-602 Type : Mechanical

Load : 600 Tn

Table Size: 3.000 x 1.800 mm

Curse : 700 mm

Regulation : 400 mm

PE-601 Type : Mechanical

Load : 600 Tn

Table Size: 3.000 x 1.800 mm

Curse : 700 mm

Regulation : 400 mm

PE-801 Type : Mechanical

Load : 600 Tn

Table Size: 2.800 x 1.800 mm

Curse : 600 mm

Regulation : 500 mm

Blanking for Pathfinder &

Navara inner/outer

rail side parts

& Cross members

MAIN FACILITIESMAIN FACILITIES

SHIFT_ MPE

FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS

REMARKS

Medium Press

Decoiling Max Coil Width : 2.000 mm

Max Coil Thickness : 4 mm

Blanking for Pathfinder & Navara rail

side & C/members

Blanking for Note &

Qashqai TV Links

Connected to Press PE-801

Müller 600 Type : Hydraulic

Load : 600 Tn

Table Size: 3.200 x 2.250 mm

Curse : 800 mm

Die Tool shop Trials

MAIN FACILITIESMAIN FACILITIES

SHIFT_ MPE

25

LASER CUTLASER CUT

3000W 8x2.5 m. bed3000W 8x2.5 m. bed

www.emtisa.com

SHIFT_ MPE

FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS

REMARKS

LASER Laser 2D Machine Type : CO2

Model : Bystronic

Max Width : 2.500 mm

Max Length : 8.000 mm

Max Thickness : 8 mm (steel)

Low Volume Blanking for

PE-2000 and PE-3000

Machine prepared to cut parts up to 10m long depending on

part shape.

MAIN FACILITIESMAIN FACILITIES

SHIFT_ MPE

27

WELDING Subassemblies WELDING Subassemblies

X61BX61B ARCARC SPOTSPOT ROBOTROBOT

www.emtisa.com

SHIFT_ MPE

28

WELDING - Frames WELDING - Frames X61B Full frame assy. X61B Full frame assy. ARCARC SPOTSPOT ROBOTROBOT

www.emtisa.com

SHIFT_ MPE

29

WELDING - Seats WELDING - Seats

X61B SEATSX61B SEATS(ARC, SPOT & ROBOT)(ARC, SPOT & ROBOT)

www.emtisa.com

SHIFT_ MPE

PAINT - WORKSHOP PAINT - WORKSHOP Ecoating and powder paint 12000 x 1500 x 600 mm pool size + 800 hrs in spray salt test

www.emtisa.com

SHIFT_ MPE

FACILITY DESCRIPTION TECHNICAL SPECIFICATIONS CURRENT PARTS

REMARKS

E-Coating E-coating Paint Shop Pool Length: 12.000 mm

Pool Width : 600 mm

Pool Height : 1.500 mm

Frames

Rail Sides

Seat Frames

Prepare to Paint with Powder

MAIN FACILITIESMAIN FACILITIES

SHIFT_ MPE

LogisticsLogistics

www.emtisa.com

ORIGIN:

Portugal, Spain, UK, Estonia

Canada, EEUU, China, Mexico, Japan

METHOD:

- MULTIMODAL Transport Train + Ship + Truck

(Consolidation Center with EEUU+MEX+CAN)

- Milk-Run

- Kan.ban

INBOUND

SHIFT_ MPE

www.emtisa.com

LogisticsLogistics

INBOUND

OUTBOUND

SHIFT_ MPE

EngineeringEngineering

Our engineering department has human and technical skills to develop a wide range of manufacturing automotive programs .

We work simultaneously with our customers to help them in product development based on our specific knowledge in heavy gage stampings and assembly processes.

We are able to internally build prototypes and trial parts.

www.emtisa.com

SHIFT_ MPE

QualityQuality

EMTISA has modern technologies to guarantee the quality of our products based on our customer’s requirements

www.emtisa.com

SHIFT_ MPE

36www.emtisa.com

Thank you Thank you ForForYour AttentionYour Attention