SHIMADZU DYNAMIC BALANCING MACHINESSHIMADZU DYNAMIC BALANCING MACHINES 7 Balance Koubou 平衡工房 4画面显示 Fig. 9 Four-Plane Display 3画面显示 Fig. 8 Three-Plane Display

BE15-0005

島津エミット株式会社

SHIMADZU DYNAMIC BALANCING MACHINES

岛津动平衡试验机

2

Precautions when exporting measurement control systems outside of Japan:When exporting this equipment outside of Japan, please be sure to use the DBM-GII/TII series control system that conforms to Japan's Export Trade Control Order (maximum RPM of the control system must not exceed 12,500 rpm). The Export Trade Control Order also applies when relocating equipment that is currently used in Japan to another country.

海外出口注意事项计测装置向海外出口时,请采用适合出口贸易管理法令的计测装置，(计测装置的最高测试回转数不超过，系列)。另外，已经在使用的装置在移送海外时，也要遵守该管理令，请注意。

We are surrounded by a plethora of products and equipment that incorporate rotating parts

and given this situation there is a great need to create more comfortable environment that is

free of noise and vibration. Furthermore, to meet the needs of ever advancing modern

technology it is a continuous challenge to ensure that rotating parts rotate smoothly and that

vibrations are eliminated.

To achieve these goals Shimadzu provides high-quality dynamic balancing machines that

offer solutions to a wide range of rotor vibration issues and that are based on our many

achievements and years of practical experience in this area.

我们的周围到处都使用着回转转子的各种各样的产品，在那个环境中追求着没有噪音和振

动等舒适的空间。同时，依据现代技术进步的要求对回转体的流畅回转性和振动取消也是必

须的课题。以本公司迄今为止的众多实际业绩和经验为基础，也为了今后解决各种回转转子

的振动，极力推荐使用高品质的动平衡试验机。

高性能和高信赖性可以满足所有平衡检测调整的要求Meeting Balancing Needs with High Performance and Reliability


3

Index

对应所有的平衡调整� Support for All Types of Balancing Application

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VG・VT SG・ST HG・HT

重工业�重电机工业Heavy industry,heavy electric industry

用��途 Applications

涡轮�大型发电机�大型马达�大型齿轮�离心机�大型鼓风机Turbines, large generators, large motors, large gears, centrifugal separators, large fans

曲轴�飞轮�液力变矩器�离合器�马达�风扇�螺旋轴�涡轮Crankshafts, flywheels, torque converters, clutches, motors, fans, propeller shafts, turbos汽车产业

Automobile industry

家电�电机Electrical appliances

小型马达�风扇�空调部品�吸尘器部品�音响转子�硬盘�磁盘Small motors, fans, air-conditioner parts, cleaner parts, video rotors, hard disks, DVDs

农机具Agricultural machinery

引擎部品�曲轴�飞轮�刀�链锯Engine parts (crankshafts, flywheels), cutters, chain saws

小型马达Small motors

家电用小型马达�汽车用小型马达�小型风扇用马达�机器用马达Small household motors, small motors for automobiles, motors for small fans, motors for OA

机械部品Machine parts

造纸用滚轮�泵�鼓风机�叶轮�主轴Paper rollers, pumps, fans, impellers, spindles

飞机�船舶Aircraft, ships

回转仪�引擎部品�螺旋桨Gyroscopes, engine parts, propellers

机床�精密回转部品Machine tools,precision rotating parts

主轴�刀�齿轮�夹头部品�磨石刀�牙科用超小型主轴Spindles, cutters, gears, chuck parts, grinding wheels, miniature spindles for dentistry

其他Other

绕线用飞轮�真空泵转子Winding flyers, vacuum-pump rotors

极高的工作效率�修正机安装简单Extremely high operating efficiency Easily attachable correction device极高的测定精度�最适合于小型精密部品的测试Extremely high measurement precisionIdeal for measuring small precision parts依据试验砝码校正回路不要�最适合于机械刚性高�大型重量物的测试High rigidity and designed to handle large heavy loadsNo need for correction circuit with testing weight

卧�式Horizontal

立�式 Vertical

软支撑型Hard bearing

软支撑型�Soft bearing

皮带式 Belt drive

皮带式 Belt drive接合式 Joint drive

检出方式Method of Detection

驱动方式Drive Method

1面测试One-Plane Measurement

2面测试Two-Plane Measurement

HGJ・HTJ

HGB・HTB

SGB・STB ( 面式 Table type)

SGF・STF (台式 Floor type)

VG2・VT2VG・VT

形式Type

软支撑型 Soft bearing

皮带式� Belt drive

Ind

DBM-GⅡ/TⅡ形计测装置Measurement Control Systems

关于动平衡试验Dynamic Balancing Machines

控制软件平衡工房 Control Software “Balance Koubou”

关于计测装置的升级Upgrading Measurement Control Systems

卧式软支撑 Horizontal Soft Bearing

立式软支撑Vertical Soft Bearing

卧式硬支撑 Horizontal Hard Bearing

案例Application Examples

安全盖 Safety Covers

平衡试验的各种驱动方式Balancing Unit Drive Systems

相关规格Related Standards

Index

4

Mea

sure

men

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trol

Sys

tem

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计测装置


出众的稳定性Superior Stability形计测装置即使是在振动噪音大的恶劣条件下也可以保证其出众的稳定性。与我公司长期畅销的计测装置形计测装置相比较的话其稳定性的区别是一目了然的形计测装置和形计测装置相比较,散乱数据比较少,可以得到非常稳定的测试结果。

The DBM-G II /T II measurement control system maintains a high level of stability even in poor conditions where there is a large amount of vibrational noise. In comparison with Shimadzu's long-selling DBM-D measurement control system, the difference in stability can be clearly seen. With the DBM-G II /T II, fluctuation is smaller and extremely stable measurements can be obtained.

只需旧装置的1/3超短时间的测试Very Fast Measurements that take only 1/3 the time of Existing Products形计测装置可以在瞬间完成测试。这部分也请浏览我公司的和形计测装置比较,其区别就清楚了。

The DBM-G II/T II can complete measurement in an extremely short time. This feature is also readily apparent in comparison with the DBM-D.

瞬间计算出不平衡的大小和角度，集结了我公司独有的全数码技术This system brings together Shimadzu's own fully digital technology to calculate unbalance amounts and angles instantly.

Fig. 3测试稳定性比较

Comparison of Measurement Stability

100

0

-100

0 100 200

Size

Size［div］

DBM-GⅡ/TⅡ

DBM-D

Fig. 4测试时间比较

Comparison of Measurement Time

Size［div］ Rotation speed［min-1］

Time［sec］

220

200

180

1601000

0

2000

3000

4000

5000

0 2 4 6 8 10 12

Rotation speed ofwork piece

2s Measurement time (DBM-GⅡ/TⅡ)

6秒 D形の測定時間 6s Measurement time (DBM-D)

End ofacceleration

DBM-GⅡ/TⅡ

DBM-D

加速完了ワーク回転数

2秒 GⅡ/TⅡの測定時間

Fig. 2DBM-TⅡ形�计测装置

DBM-TⅡ Measurement Control System

采用存储媒体CF卡Compact Flash used for memory storage

(触摸屏式 Touch Panel Type)DBM-TⅡ

Fig. 1DBM-GⅡ形�计测装置

DBM-GⅡ Measurement Control System

(鼠标式 Mouse Type)

计测装置 Measurement Control Systems

DBM-GⅡ


5

Measurem

ent Control Systems

计测装置

Fig. 5DBM-GⅡ/TⅡ形计测装置的数据处理流程

Flow of Data Processing in DBM-GⅡ/TⅡ Measurement Control System

A/D转换器A/D Converter

电脑PC

光电耦合等Photocoupler, etc.

感应器Pickup

数字信号处理Digital Signal Processing

前置放大器Pre-amp

回转基准传感器Rotation Sensor

1回转1 rotation

演算处理Computation

结果显示Result display

数值化Digitization

增幅Amplification

All internal adjusters have been removed from the system, making adjustment unnecessary.从计测装置内部取掉所有的调整可变变阻器,就可以不用调整。

自由维护� Maintenance-Free

Digital corrections are used to cancel out the influence of temperature changes and long-term drift.因采用了数码补正功能,能使其不受温度变化和常年使用后对功能所产生的影响,所以可以消除对测试的影响。

适应外部环境的变化能力强 Resistant to Changes in the Surrounding Environment

Vibration signals detected by the pickup are quantized using an A/D converter and are then subjected to all digital processing to extract the vibration component. Performing all processing digitally makes it possible to change the filter transfer characteristics to a suitable form during measurement, thus enabling ultrahigh-precision measurement in very short measurement times (one third of that required by existing Shimadzu products).

由传感器检测出来的振动信号是由A/D进行数模转换,然后根据所有的数码处理来抽出振动成分。因为用全数码计算来处理筛选程序的传达特性,所以可以在测试中变成适当的形状,能实现超短时间(我公司比1/3)的高精度测试。

实现高精度�短时间测试的全数码处理All Digital Processing Ensures High Precision and Short Measurement Times

SHIMADZU DYNAMIC BALANCING MACHINESSHIMADZU DYNAMIC BALANCING MACHINESSHIMADZU DYNAMIC BALANCING MACHINES

6

Bal

ance

Kou

bou

平衡工房


6

Bal

ance

Kou

bou

平衡工房

测试结果和测试画面并列显示Displaying Measurement Result List

and Measurement View Window in ParallelFig. 7

Not only can measurement results be displayed with Balance Koubou and the special software provided, they can also be used in general-purpose applications, such as Microsoft® Excel®.

测试结果除了可以使用平衡工房和附属的专用软件来进行一览显示，也可以使用等通用的应用软件。

测试画面Measurement WindowsFig. 6

操作图标Operation icons

功能按钮Lamp buttons

校正显示Calibration display

测试结果Measurement results

矢量显示Vector display

合否判定Pass/fail display

The large vector displays and pass/fail displays enable measurement results to be viewed easily. The icon-based software is simple to operate and easy to understand, ensuring that first-time operators can use the system with confidence.

用大的矢量显示和合否判定显示,可以清楚的看到测试结果.�因为操作是用带说明的图标来进行的,所以即便是初次使用的客户也可以放心的使用

简单易懂的画面� Easy-to-View WindowsPOINT 1

With the Balance Koubou control software for DBM-G II/T II measurement control systems, all of these products can be used to perform integrated dynamic-balancing measurement and management.

岛津动平衡试验机（DBM-GⅡ/�TⅡ形计测装置）控制软件是依据平衡工房来进行综合的动平衡测试管理

平衡工房� Balance Koubou

(DBM-GⅡ/ TⅡ形计测装置) 控制软件Control Software for DBM-GⅡ/TⅡ Measurement Control Systems


7

Balance Koubou

平衡工房

4画面显示Four-Plane DisplayFig. 9

3画面显示Three-Plane DisplayFig. 8

Due to customer demand, the software is equipped with the ability to generate three-plane and four-plane displays. The former simultaneously provides left-plane and right-plane (top and bottom) displays, as well as a static-plane display, while the latter also provides a couple-plane display.This makes it possible to view all the necessary information in one window.

源于众多客户的要求,把左右(上下)静的3面同时显示和左右(上下)静偶的4面同时显示做成了标准配置。需要的数据可以用一个画面来确认。

标准配置�3面�4面显示 Equipped with 3 or 4-Plane Display as Standard Feature

多彩的画面显示 Window VariationPOINT 2


8

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ance

Kou

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平衡工房

时间追踪Time TraceFig. 15

Fig. 14统计计算

Statistical Table

各种选择画面Options Fig. 13

序列号码输入Serial number input

手动角度连动Manual angle interlock

修正量换算显示Correction-amount conversion display

There are a wide variety of standard options available, such as statistical calculation, network communications (e-mail transmission, folder sharing), serial number input, correction-amount conversion display, measurement-result trace, manual angle interlock, and automatic positioning. These options can be used to construct the ideal system for meeting customer needs.

配置了统计计算,网络通信�(邮件发送,文件夹共享),序列号码输入,修正量换算显示,测试结果追踪功能,手动角度连动,自动定位功能等丰富的标准选项。可以构筑符合客户所需求的系统。

丰富的选择功能 A Wide Variety of OptionsPOINT 4

Fig. 12补偿输入画面

Compensation Input Window

Fig. 11测试条件设定

Measurement Condition Settings

Fig. 10

卧式2面软支撑校正画面Calibration Window

for Horizontal Soft Bearing Two-Plane Measurement

With Balance Koubou, all condition settings can be configured visually using the mouse, making operation very simple.平衡工房为实现视觉效果而使用鼠标来进行所有的条件设定,因此操作就变得非常轻松。

条件设定也变得简单 Simplified Condition Settings精湛的操作性 Superior OperabilityPOINT 3


9

Balance Koubou

平衡工房

1.

2.

3.

4.

5.

6.

Microsoft® Windows®、Microsoft® Excel® 是美国微软软件公司的商标。Intel®、Celeron® は米Intel Corporation 是美的商标并且还是注册商标。 Microsoft® Windows®, Microsoft® Excel® are registered trademarks of Microsoft Corporation. Intel®, Celeron® are trademarks or registered trademarks of Intel Corporation. 只有我公司的标准控制软件能对平衡工房进行版本升级。Only Shimadzu’s standard control software can be upgraded to Balance Koubou.软件的画面是图像,�画面以及规格如因改良而进行变更时,�恕不另行通知,敬请谅解。The software screens shown here are provided as examples. In the interests of product improvement, screen designs and specifications are subject to change without notice.岛津动平衡试验机从日本出口的场合和有关安全出口贸易管理的相关法令相抵触,故会谈时一定要加上判定文件等.(外汇以及外国贸易法,出口贸易管理令,外汇兑换令,其他相关省令等)Exporting Shimadzu dynamic balancing machines outside of Japan is subject to the laws and ordinances related to export trade control. Documents certifying that the product does not conflict with these laws and ordinances are required if the product will be used outside Japan.(Note: Foreign Exchange and Foreign Trade Law, Export Trade Control Order, Foreign Exchange Order, and other ministerial ordinances)网络输出软件只有形计测装置可以选择Network output software is an option only for the DBM-G II measurement control systems. (The software is not supported for the DBM-T II measurement control systems.)DBM-T形不需要使用个人通用电脑A personal computer is not required for the DBM-T measurement control systems.7.在复制的共享文件夹里看测试结果，是需要（录制在安装CD里）。

MeasView (supplied on the installation CD) is needed to view the measurement results that are copied to a shared folder.8.记载在动作环境（系统必要条件）的种类和内存容量�硬盘容量等，的支撑结束，因弊公司产品改良等进行变更，恕不另行通知。

The type, memory capacity, and hard disk capacity of the OS indicated in the operating environment (system requirements) are subject to change without notice to support new OS releases and the improvement of our product.

项��目 Item 内��容 Description

硬件Hardware

OS

CPU

主内存Main Memory

分辨率Graphics Function

串行端口Serial Ports

硬盘Hard Disk

PC / AT 规格的个人电脑PC with PC / AT specifications

Windows 7 日语版�英语版对应Windows 7 in both English and Japanese supported.

Intel®Celeron®430 1.8GHz 相当以上Intel®Celeron®430 1.8GHz or higher

1GB 以上1 GB min.

1024ｘ768 推荐以上1024ｘ768 min.

300MB以上的空间容量300 MB min. of unused space

1个端口以上的空端口At least 1 unused port

■ 个人通用电脑规格【关于我司产品标准配置(DBM-GⅡ形について ) 】PC Specifications 【Provided as Standard with Shimadzu Products (DBM-GⅡ)】


统计计算软件Statistical Calculation Software

修正量换算显示软件Correction-Amount Conversion Display Software

序列号码输入软件Serial Number Input Software

时间追踪�频率追踪软件Time Trace and Frequency Trace Software

网络输出软件Network Output Software

角度连动显示软件Manual Angle Interlock Software

矢量分析图、度数分布图、时间推移图、统计计算表的显示功能Functions for displaying vector distribution diagrams, frequency distribution diagrams, diagrams by elapsed time, and statistical calculation charts

测试结果的钻头修正量的换算功能Function for converting measurement results to drill-correction amount

在测试结果上加工件的批号,序列号Adding the lot and serial numbers of work pieces to measurement results

把测试途中的计算结果变为时间轴和频率轴(回转数)的座标图结构Plotting the calculation results for measurements in progress on time-axis or frequency-axis (rotation speed) graphs

用邮件将测试结果和设定信息发送,把测试结果复制到共享文件夹 (注 7）Transmitting measurement results and setting details by e-mail and copying measurement results to shared folders (Note: 7)

不平衡位置的角度连动显示功能(需要另外安装编码器,配线)Function for displaying the angle interlock of the unbalance position (Mounting and wiring of encoder required separately.)

■ 选项规格 Option Specifications

1面/ 2面 1 or 2 planes左右（上下）静偶�4�面、左右（上下）静�3�面、左右（上下）2�面、静�1�面�的其中一面4 planes: left, right (top, bottom), static, couple / 3 planes: left, right (top, bottom), static / 2 planes: left, right (top, bottom) / 1 plane: static

设定目标值为中心的圆形合否判定领域/关于量角的扇形合否判定领域Circular pass/fail judgment region centered on target value, sector-shaped pass/fail region for angle and amount

零补偿/接合器偏芯补偿/销子补偿/输入值补偿Zero compensation, adapter eccentricity compensation, keyway compensation, input value compensation


测试方式 Measurement Method

测试回转数� Measurement Rotation Speed测试面数 Number of Measurement Planes

显示面数� Number of Display Planes (for measurement data)显示形式 Display Format

合否判定 Pass / Fail Judgment

补偿测试 Compensation Functions

全数码相互相间方式 Full digital cross-correlation (FDCC)

100 to 12,000 rpm （依据选项仅限国内对应240,000rpm ） 100 to 12,000 rpm (240,000 rpm can be achieved with options available only in Japan.)

矢量显示�+�数值显示�/�仅数值显示� Vector display and numerical display / only numerical display

数据文件数Number of Data Files

测试数据记忆数Measurement Data Memory

1个项目中有512个频道�� 512 channels per project

画面显示到100件为止，输出15000件 Up to 100 cases can be displayed in the window and 15,000 cases can be output in CSV format.

■ 标准规格 Standard Specifications规格 Specifications

项��目 Item


10

Rec

omm

enda

tion

for U

pgra

ding

Mea

sure

men

t Con

trol

Sys

tem

s

计测装置升级推荐

注意点 NOTE1．和其他公司动平衡试验机连接使用时，有需要注意的地方,故请告知机器规格 When using dynamic balancing machines manufactured by other companies, take care when connecting to them. Provide us with details of the machine specifications beforehand.2．可以升级标准规格的试验机��关于特制规格的试验机请另外商谈 Upgrading of standard machine specifications is possible. Inquire separately about special specifications.3．停止状态下的设备,会依据其保存状态而左右其性能的变化 Performance of unused machines may be greatly influenced by their storage conditions.4．在计测装置本体上需另外用100V的电源 A 100 V AC power source is required separately for the main body in a measurement control system.5．不能使用光电元件��需要镭射传感器或则近接传感器�(选购) A photocell cannot be used. Laser sensor or proximity sensor is required. (Optional)6．HL-100以上的大型机器需要另外的低速测试用前置放大器　（选购） A separate pre-amp for low-speed measurement is required for the HL-100 or larger machines. (Optional)7．硬支撑的场合,安装后需要用测试转子来校正��(标准报价外) Correction using a test rotor is required after the installation of a hard bearing machine. (Not covered in standard estimate.)

TⅡ形计测装置本体 DBM-T II measurement control system(�附属品:�接头�输出接头�电源线�)(Accessories: PIO connector, 24 V DC output connector, and AC power cable)传感器信号线�(�请指定长度�)Pickup cable (Specify length)使用说明书��Instruction manual

1.

2.

3.

附属标准配置(TⅡ形) Standard Package

GⅡ形计测装置本体 DBM-GⅡ measurement device( 附属品:电线锥�接头�电源线�显示器�防止倒转皮带 ) (Accessories: power strip, PIO connector, power cable, and strap to prevent the display from falling)

电脑 ( 本体 +LCD ）PC (with LCD display)24V DC 电源 24 V DC power supply传感器信号线 ( 请指定长度)Pickup cable (Specify length)100 V AC 电源线 100 V AC power cable安装用硬盘＆使用说明书� Installation disk and instruction manual

1.

2.

3.

4.

5.

6.

附属标准配置(GⅡ形) Standard Package

也可以改造变更其他公司的动平衡试验机欢迎洽谈

Upgrading or changing from dynamic balancing machines manufactured

by other companies is also possible.

卧式动平衡试验机Horizontal dynamic balancing machines

立式动平衡试验机Vertical Dynamic Balancing Machine立V

DBM-TⅡ形计测装置DBM-T II Measurement Control System

DBM-GⅡ形计测装置DBM-G II Measurement Control System

计测装置升级推荐Upgrading Measurement Control Systems

机器旧了，无奈之下只好换一台新的吗？ Have you given up on machines because they are “too old” ?

放在工厂的角落里被灰尘覆盖着的机器会很惊人的变成高精度�高性能的机器。Old machines gathering dust in a corner of the factory can be restored

to a surprisingly high level of precision and performance.

旧机器上安装高性能的DBM-GⅡ/�TⅡ�形计测装置就变成了最新的试验机Rejuvenate Your Old Machines Using High-Performance

DBM-G II/ T II Measurement Control Systems


11

Dynam

ic Balancing Machines

关于动平衡试验

Fig. 16不平衡表现

Expression of Unbalance

回转脉冲信号Rotation pulse signals

振幅Vibration amplitude

e=e0sinωte0

θ

：mg･mm, mg･cm, g･mm, g･cm, kg･cm, ...

：μg, mg, g, kg, ...

：μm, mm, cm, ...

用质量×半径表现的场合In terms of the mass-radius product (mR)

用质量表现的场合In terms of the mass (m)

用偏重心距离表现的场合In terms of the mass eccentricity (e)

不平衡单位� Units of Unbalance

(kg) (μm) (g) (mm)R×m＝e×M＝U

M R

e

m

重心Center of gravity

回转中心Center of rotation

偏重心距离Eccentricity

不平衡(U)是回转体的重心由回转中心开始发生偏芯而产生的。为了修正不平衡需要在反(m)侧面加上质量的重量。转子(M)的质量为，修正半径(R)为，就成立以下关系。

Unbalance (U) occurs when the center of gravity of a rotating body does not coincide with the center of rotation. To correct this, it is necessary to attach a weight (of mass m) to the opposite side. If M is the mass of the rotor and R is the correction radius, then the following equation holds.

所谓的不平衡是回转体的重心由回转中心开始偏芯而产生的。 Unbalance occurs when the center of gravity of a rotating body is displaced from the center of rotation.■

所谓的不平衡 About Unbalance

关于动平衡试验机Dynamic Balancing Machines


12

Ope

ratin

g Pr

inci

ple

原理

造

计测装置Measurement control system

Fig. 18卧式2面测试原理图

Principle of Horizontal, Two-Plane Measurement

弹簧机构Spring mechanism

转子Rotor

回转检测传感器Rotation detection sensor

不平衡检测传感器Unbalance detection sensor


Amp

A/D

Amp

A/D

数码信号处理Digital signal processing

结果显示Result Display

■卧式2面测试Horizontal, Two-Plane Measurement

计测装置Measurement control system

数码信号处理

Digital signalprocessing


Amp A/D

回转检测传感器Rotation detection sensor

不平衡检测传感器Unbalance detection sensor

接合器Adapter

转子Rotor

弹簧机构Spring mechanism

驱动马达Drive motor

Fig. 17立式1面测试原理图

Principle of Vertical, One-Plane Measurement结果显示

Result Display

■立式1面测试Vertical, One-Plane Measurement

原理构造 Structural Principle


13

Components of Balancing M

achine

平衡机的构成部品

Fig. 19平衡机构成部品

Components of Balancing Machine

卧式软支撑型 Horizontal Soft Bearing卧式软支撑型卧式软支撑型Horizontal Soft Bearori onta So t Be

柔软的弹簧板（即使是微小的不平衡）因巨大的摇晃，可以做出高精度的测试。Enables the high-precision measurement with soft leaf springs that vibrate easily (even those with only slight unbalances).

弹簧板Leaf Spring

感应传感器Unbalance Detection Sensor工件回转时产生的振动通过高灵敏度检测出不平衡。Detects, with high sensitivity, the unbalance due to vibrations that occur while the work piece is rotating.

回转检测传感器Rotation Detection Sensor根据安装在转子上标记的光反射，检测出回转数�角度。Detects the rotational speed and angle by using the light reflected from a mark added to the rotor.

流动制止装置Axial Slide Stopper防止回转中的工件偏移和落下。Prevents the rotating work piece from sliding and falling.

准备对应工件种类和轴承部形状的轴承。Bearing parts are available depending on the type of work piece and the shape of the bearing.

滚轮轴承Roller Bearings

平衡机机器的构成部品� Components of Balancing Machine


14

SG

B ･ST

B s

erie

s

(1) 标准规格里有1种轴承，但可按要求做特制轴承需另外报价。 Standard machines include a set of standard bearings. Cost estimates for special bearings are available upon request.

● 如因产品改良而对机器外观、规格、构造等进行变更，恕不另行通知。 In the interests of product improvement, the external appearance, specifications, and structure of these products are subject to change without notice.

(2) 到达最小比不平衡因为根据试验体重量和测试回转数等会不一样,所以具体的请参照另附的灵敏度线图。 The minimum achievable residual unbalance will vary with the work piece weight and test speed. Refer to the attached sensitivity diagram for details.(3) 试验速度是指根据试验体的形状和重量可以进行更高速度的回转。 Depending on the form and weight of the work piece, the test speed may be increased beyond the specified range.(4) 可按要求做上方切线形。 Upward-tangential drive systems are available upon request.● 关于软件的语言备有日语、英语、中国语。 Three language editions (Japanese, English and Chinese) are available for the software.

STB-003NⅡ

SGB-003NⅡ

STB-03NⅡ

SGB-03NⅡ

STB-1NⅡ

SGB-1NⅡ

STB-3NⅡ

SGB-3NⅡ

STB-10NⅡ

SGB-10NⅡ

STB-30NⅡ

SGB-30NⅡ

0.001 to 0.03 0.01 to 0.3 0.01 to 1 0.03 to 3 0.1 to 10 0.3 to 30

30 60 200 300

30 40 150

15 to 185 50 to 370 60 to 520

1.5 to 6 1.5 to 8 5 to 15 5 to 25 10 to 40

18 ( )步进电机Stepping motor

90 ( )可変速Variable speed


V形轴承（1种）V bearing (1 set)

滚轮轴承（1种）Roller bearing (1 set)

0.1 ( )对于最大试验体重量的偏重心距离Mass eccentricity for a work piece of max. weight

0.0008 0.003 0.01 0.03 0.1 0.3

700 to 3600 ( )依据试验体外径尺寸等Depending on outer diameter of work piece

下方切线以及缠绕驱动Downward-tangential and winding drive

50 80 200

100 V, 10 A, 1 kVA単相

Single-phase 200 V, 10 A, 2 kVA単相

Single-phase

(kg)

(mm)

(mm)

(mm)

(mm)

(W)

(μm)

(g･mm)

(rpm)

(kg)

形��式 Model

试验体重量Work piece weight

试验体最大直径Max. work piece diameter

皮带架最大躯身径Max. diameter for belt drive

轴承间距离Span�across�bearings

试验体轴径 (1) Work piece shaft diameter (1)

驱动电机 Drive motor

轴承方式(1) Bearing type (1)

到达最小比不平衡�(2) Min. achievable residual unbalance (2)

每面到达最小不平衡Min. achievable unbalance on one plane

试验速度�(3)Testing speed (3)

皮带驱动方式�(4)Belt drive system (4)

机器本体重量Weight

电源Power supply

SGB･STB形�标准规格 Standard Specifications for SGB･STB Models

Fig. 21 STB-1(3)NⅡFig. 20 SGB-03(003)NⅡ

(桌面式� Table Type)最适合小型工件的高精度2面不平衡测试。Ideal for Precise Measurement of Two-Plane Unbalances in Small Work Pieces

卧式软支撑2面测试 Horizontal Soft Bearing Two-Plane MeasurementSGB･STBSeries


15

SGF ･ STF series



(2)�到达最小比不平衡因为根据试验体重量和测试回转数等会不一样,所以具体的请参照另附的灵敏度线图。 The minimum achievable residual unbalance will vary with the work piece weight and the test speed. Refer to the attached sensitivity diagram for details.(3)试验速度是指根据试验体的形状和重量可以进行更高速度的回转。 Depending on the shape and weight of the work piece, the test speed may be increased beyond the specified speed range.(4) 可按要求做上方切线形以外的。 Drive systems other than upward-tangential drive systems are available upon request.● 关于软件的语言备有日语、英语、中国语。�� Three language editions (Japanese, English and Chinese) are available for the software.

STF-03NⅡ

SGF-03NⅡ

STF-1NⅡ

SGF-1NⅡ

STF-3NⅡ

SGF-3NⅡ

STF-10NⅡ

SGF-10NⅡ

STF-30NⅡ

SGF-30NⅡ

STF-100NⅡ

SGF-100NⅡ

0.01 to 0.3 0.01 to 1 0.03 to 3 0.1 to 10 0.3 to 30 1 to 100

60 200 300 700

40 150 200

50 to 450 100 to 820

1.5 to 8 5 to 15 5 to 25 10 to 50 10 to 80



V形轴承（1种）V bearing (1 set)



0.002 0.005 0.02 0.05 0.3 0.3

700 to 3600 ( )依据试验体外径尺寸等Depending on outer diameter of work piece

上方切线形Upward-tangential drive

300 800

200 V, 15 A, 3 kVA单相

Single-phase 200 V, 30 A, 10 kVA三相

3-phase

(kg)

(mm)

(mm)

(mm)

(mm)

(W)

(μm)

(g･mm)

(rpm)

(kg)

形��式 Model

试验体重量 Work piece weight

试验体最大直径 Max. work piece diameter

皮带架最大躯身径 Max. diameter for belt drive

轴承间距离Span across bearings

试验体轴径 (1) Work piece shaft diameter (1)


轴承方式(1) Bearing type (1)

到达最小比不平衡(2) Min. achievable residual unbalance (2)


试验速度 (3)Testing speed (3)

皮带驱动方式 (4)Belt drive system


电源Power supply

SGF･STF形�标准规格 Standard Specifications for SGF･STF Models

Fig. 23

SGF-30 (100)NⅡ安全盖是选购的

Safety cover is optionalFig. 22

SGF-3( 03,1,10 )NⅡ船形架台是选购的

Boat-shaped cradle is optionalFig. 22

SGF-3( 03,1,10 )N船形架台是选购的

Boat-shaped cradle is op

最适合小型工件的高精度2面不平衡测试。Ideal for Precise Measurement of Two-Plane Unbalances in Small Work Pieces

( 台式 Floor-Mounted Type)

SGF･STFSeries卧式软支撑2面测试 Horizontal Soft Bearing Two-Plane Measurement

高精度型 High-Precision Type


16

Dyn

amic

Bal

ance

PRO



(2) 到达最小比不平衡因为根据试验体重量和测试回转数等会不一样,所以具体的请参照另附的灵敏度线图。 The minimum achievable residual unbalance will vary with the work piece weight and the test speed. Refer to the attached sensitivity diagram for details.(3) 试验速度是指根据试验体的形状和重量可以进行更高速度的回转。 Depending on the form and weight of the work piece, the test speed may be increased beyond the specified range.● 关于软件的语言备有日语、英语、中国语。 Three language editions (Japanese, English and Chinese) are available for the software.

(kg)

(mm)

(mm)

(mm)

(mm)

(W)

(μm)

(g･mm)

(rpm)

(kg)

100 V, 10 A, 1 kVA单相

Single-phase 100 to 240 V, 10 A, 2 kVA单相

Single-phase

S-3NⅡ M-1NⅡ

0.03 to 3 0.01 to 0.6

200 60

150 60

50 to 280 15 to 120

5 to 25 5 to 15

90 ( )步进电机Stepping motor

33.6


0.05 ( )对于最大试验体重量的偏重心距离Mass eccentricity for a work piece of max. weight 0.1 ( ) 对于最大试验体重量的偏重心距离

Mass eccentricity for a work piece of max. weight

0.015 0.01

700 to 3600 ( )依据试验体外径尺寸等Depending on outer diameter of work piece 1000 to 3600( )依据试验体外径尺寸等

Depending on outer diameter of work piece

100 30

圆皮带下方切线形Downward-tangential (Round belt)

形式 Model



皮带架最大躯身径 Max. diameter for belt drive

轴承间距离Span across bearings

试验体轴径�(1) Work piece shaft diameter (1)


轴承方式 (1) Bearing type (1)

到达最小比不平衡 (2) Min. ahievable residual unbalance (2)


试验速度�(3)Testing speed (3)

皮带驱动方式 (4)Belt drive system


电源Power supply

S-3NⅡ･M-1NⅡ形�标准规格 Standard Specifications for S-3NⅡ/M-1NⅡ Models

Fig. 24 S-3NⅡ

S-3NⅡ

Fig. 25 M-1NⅡ

M-1NⅡ机械本体�计测装置�安全盖一体化� Compact and Integrated Machine, Measurement Control System, and Safety Cover卧式软支撑2面测定 Horizontal Soft Bearing Two-Plane Measurement

Dynamic Balance PRO


17

V-10NⅡ

(1) 到达最小不平衡是由试验体最大重量上的值表示的。具体请参照另附的灵敏度线图。 The figure given for the minimum achievable residual unbalance applies for the maximum work piece weight. Refer to the attached sensitivity diagram for details.


● 关于软件的语言备有日语、英语、中国语。 Three language editions (Japanese, English and Chinese) are available for the software.

(kg)

(mm)

(rpm)

(kw)

(μm)

(g･mm)

(kg)

形式 Model

试验体重量（含接合器可到120%为止）Work piece weight (Up to 120% including adapter)


试验速度 Testing speed

驱动电机Drive motor

到达最小比不平衡 (1) Min. achievable residual unbalance (1)

到达最小不平衡 Min. achievable unbalance


电源Power supply

V-10NⅡ

0.3 to 10

400

1200

1.5


1.5 to 5

300

200 V, 20 A, 7 kVA三相 3-phase

V-10NⅡ形�标准规格 Standard Specifications for V-10NⅡ Model

Fig. 26 V-10NⅡ

V-10NⅡ机械本体�计测装置�安全盖一体化

Compact and Integrated Machine, Measurement Control System, and Safety Cover

立式1面测试� Vertical Soft Bearing One-Plane Measurement

Dynamic Balance PRO


18

VG

･ V

T s

erie

s

VT-003TNⅡ

VG-003TNⅡ

VT-03TNⅡ

VG-03TNⅡ

VT-1NⅡ

VG-1NⅡ

VT-3NⅡ

VG-3NⅡ

VT-30NⅡ

VG-30NⅡ

VT-50NⅡ

VG-50NⅡ

VT-1TNⅡ

VG-1TNⅡ

VT-10NⅡ

VG-10NⅡ

VT-100NⅡ

VG-100NⅡ

ー ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○

ーーー ○ ○ ○ ○ ○ ○

形��式� Model

自动夹紧装置Automatic chucking unit

自动角度定位装置Automatic angle positioning unit

手动角度连动装置Manual angle interlock unit

机上修正机Built-in correction machine

VG･VT形�特制规格 Special Specifications for VG･VT Models

(1) 到达最小不平衡是由试验体最大重量的值表示的。具体请参照另附的灵敏度线图。 The minimum achievable residual unbalance will vary with the work piece weight. Refer to the attached sensitivity diagram for details.

● 如因产品改良而对机器外观、规格、构造等进行变更，恕不另行通知。� In the interests of product improvement, the external appearance, specifications, and structure of these products are subject to change without notice.


VT-003TNⅡ

VG-003TNⅡ

VT-03TNⅡ

VG-03TNⅡ

VT-1NⅡ

VG-1NⅡ

VT-3NⅡ

VG-3NⅡ

VT-30NⅡ

VG-30NⅡ

VT-50NⅡ

VG-50NⅡ

VT-1TNⅡ

VG-1TNⅡ

VT-10NⅡ

VG-10NⅡ

VT-100NⅡ

VG-100NⅡ

桌面式 Table Type 台式 Floor-Mounted Type

0.003 to 0.03 0.01 to 0.3 0.03 to 1 0.03 to 1 0.1 to 3 0.3 to 10 1 to 30 2 to 50 3 to 100

80 200 200 200 250 300 500 600 600

2600 2600 2300 2300 2000 1200 1000 600 600

0.018(Stepping motor) 0.06 0.06 0.1 0.4 1.5 2.2 3.7 3.7

0.5 ( )对于最大试验体重量的偏重心距离Mass eccentricity for a work piece of max. ｗeight

0.009 0.05 0.15 0.15 0.5 1.5 5 10 15

50 300 700

100 V, 10 A, 1 kVA

単相 Single-phase

100 V, 15 A, 1.5 kVA

単相 Single-phase

200 V, 10 A, 3.5 kVA

三相3-phase

200 V, 20 A, 7 kVA

三相3-phase

200 V, 30 A, 10 kVA

三相3-phase

200 V, 50 A, 18 kVA

三相3-phase

(kg)

(mm)

(rpm)

(kw)

(μm)

(g･mm)

(kg)

形��式 Model

试验体重量�（含接合器可到120%为止）Work piece weight (Up to 120% including adapter)

试验体最大直径�Max. work piece diameter

试验速度Testing speed


到达最小比不平衡�(1) Min. achievable residual unbalance (1)

到达最小不平衡 Min. achievable unbalance

机械本体重量Weight

电源Power supply

VG･VT形�标准规格� Standard Specifications for VG･VT Models

Fig. 28

VT-1 (3,10)NⅡ安全盖是选购的

Safety cover is optional

VT-1 (3,10)NⅡ

Fig. 27

VG-03(1)NⅡ安全盖是选购的


Ⅱ

最适合薄型工件的1面不平衡测试。Ideal for Measuring One-Plane Unbalances in Thin Work Pieces

VG･VTSeries 立式1面测试 Vertical Soft Bearing One-Plane Measurement


19

VG2 ･ V

T2 series

(1) 动驱动的试验速度依据试验体的不同而不同。 The test speed of self-drive models depends on the work piece.



VT2-03NⅡ

VG2-03NⅡ

VT2-3NⅡ

VG2-3NⅡ

VT2-03NⅡ

VG2-03NⅡ

VT2-3NⅡ

VG2-3NⅡ

VT2-30NⅡ

VG2-30NⅡ

VT2-50NⅡ

VG2-50NⅡ

VT2-10NⅡ

VG2-10NⅡ

VT2-10NⅡ

VG2-10NⅡ

自动驱动 Self-driven 标准驱动� Standard-driven

0.3 3 10 0.3 3 10 30 50

ーーー100 V, 15 A, 1.5 kVA

三相3-phase

200 V, 10 A, 3.5 kVA

三相3-phase

200 V, 20 A, 7 kVA

三相3-phase

200 V, 30 A, 10 kVA

三相3-phase

200 V, 50 A, 18 kVA

三相3-phase

80 200 300 80 200 300 500 600

ーーー 2600 2000 1260 1000 600

ーーー 0.06 0.4 1.5 2.2 3.7

50 300 300 50 300 300 700 700

(kg)

(mm)

(rpm)

(kw)

(kg)

形��式 Model

试验体最大重量Max. work piece weight


试验速度 (1)Testing speed (1)


机械本体重量Weight

电源Power supply

VG2･VT2形�标准规格 Standard Specifications for VG2･VT2 Models

Fig. 30 VG2-03 (1)NⅡFig. 29

VG2-3(1,10) NⅡ安全盖是选购的


最适合小型自动驱动工件、中空轴工件的2面不平衡测试。Ideal for measuring two-Plane unbalances in small self-driven or rigid rotor work pieces

VG2･VT2Series立式2面测试Vertical soft bearing two-Plane measurement


20

Mak

ing

Ada

pter

s

接合器的制作

Units : mm

24

26

60

60

62

100

120

200

200

6

10

22

22

22

50

50

150

150

6

8

8

8

10

15

20

25

25

4

4

5

5

5

7

7

5

5

3

4

4

4

4

4

4

4

4

6

6

10

10

10

16

16

20

20

4

4

5

5

5

9

9

15

15

18

20

50

50

50

85

85

180

180

3

3

4

4

4

5

5

—

—

—

—

—

—

—

—

—

6

6

M3

M3

M5

M5

M5

M8

M8

M12

M12

3.4

3.4

5.5

5.5

5.5

9

9

14

14

A MPB ED G J K L Q NI形��式� Model

VG/T-003T

VG/T-03T

VG/T-1T

VG/T-1

VG/T-3

VG/T-10

VG/T-30

VG/T-50

VG/T-100

■接合器安装尺寸表 (G形・T形共通 ) Adapter Mounting Dimensions

Dim

ensions on adapter side

接合器侧尺寸

Dim

ensions on main axis side

主轴侧尺寸

回转主轴法兰形状Shape of Main Shaft Flange

回转主轴法兰形状Shape of Main Shaft Flange

※

ΦL

G-I 锥子. φJ 沉头孔. 深度 KG-I DrillCounter bore dia φJDepth K

※

ΦL

G-I 锥子. φJ 沉头孔. 深度 KG-I DrillCounter bore dia φJDepth K

N

G-MP

+0.006+0ΦB

ΦA

Q

G-MP -0.002-0.008

ΦA

ΦB

D

E -0.002-0.008ΦB

ΦA

D

E

+0.006+0ΦB

ΦA

VG/T-50形以上VG/T-50 or Larger Models

VG/T-30形以下VG/T-30 or Smaller Models接合器法兰形状Shape of Adapter Flange

接合器法兰形状Shape of Adapter Flange

When making your own adapter, ensure that the adapter’s flange matches the flange of the dynamic balancing machine’s main rotation shaft. The table below shows the details on mounting dimensions.

在自己制作接合器时，请将接合器的法兰部与动平衡试验机的回转主轴法兰部匹配。下述表格显示了安装部分的尺寸。

When making an adapter, perform balancing with the actual machine.●制作接合器时，请依据本机器进行平衡调整。

接合器的制作Making Adapters


21

Adapter Exam

ples

接合器例

Fig. 38接合器例：自动展开式��3孔驱动

Adapter: Automatic Expansion Style, Three-Pin DrivFig. 37接合器例：自动开口夹爪式

Adapter: Automatic Collet Chuck Type

Fig. 36接合器例：自动展开式��3孔驱动（工件案例）

Adapter: Automatic Expansion Style, Three-Pin Drive (Work examples)Fig. 35接合器例：自动展开式��3孔驱动

Adapter: Automatic Expansion Style, Three-Pin Drive

Fig. 34接合器例：自动三爪夹爪（工件案例）

Adapter: Three Automatic Jaw Chuck Type (Work examples)Fig. 33接合器例：三爪夹爪式（自动或者手动夹紧）

Adapter: Three Jaw Chuck Type (Automatic or manual, chucking)

Fig. 32接合器例：手动花键轴式

Adapter: Manual, Spline TypeFig. 31接合器例：手动镶嵌式（带紧固螺栓）

Adapter: Manual, Fitting-Into Type (With a nut for clamping)

■选定最合适的接合器选定最合适的接合器对于测试精度和工作效率以及安全方面是非常重要的，根据我公司长年的经验和实绩，将为您提供最适合于转子的接合器。另外，在动平衡试验机里是把接合器和本体主轴的配合误差和偏芯误差作为电气补偿功能的标准装备。

■Selecting the Optimum Adapter Selecting the optimum adapter is very important in terms of measurement precision, operating efficiency, and safety. Based on a proven track record attained through many years of experience, Shimadzu provides the ideal adapters for rotors.Dynamic balancing machines are equipped with circuits (eccentricity compensation) that electrically compensate for mating errors and eccentricity errors in the adapters and machines’ main shafts.

接合器例 Adapter Examples


22

HGB･HTB series


● 如因产品改良而对机器外观、规格、构造等进行变更，恕不另行通知。� In the interests of product improvement, the external appearance, specifications, and structure of these products are subject to change without notice.

(2) 到达最小比不平衡因为根据试验体重量和测试回转数等会不一样所以具体的请参照另附的灵敏度线图。 The minimum achievable residual unbalance will vary with the work piece weight and the test speed. Refer to the attached sensitivity diagram for details.● 关于软件的语言备有日语、英语、中国语。 Three language editions (Japanese, English and Chinese) are available for the software.

HTB-4NⅡ

HGB-4NⅡ

HTB-10NⅡ

HGB-10NⅡ

HTB-100NⅡ

HGB-100NⅡ

HTB-400NⅡ

HGB-400NⅡ

HTB-1000NⅡ

HGB-1000NⅡ

HTB-3000NⅡ

HGB-3000NⅡ

HTB-30NⅡ

HGB-30NⅡ

0.1 to 3 0.1 to 8 1 to 80 4 to 300 10 to 800 30 to 25000.3 to 20

4 10 30 100 400 30001000

5 to 25 5 to 25 10 to 40 10 to 80 20 to 100 30 to 140 30 to 140

25 to 40 25 to 40 40 to 60 80 to 120 100 to 150 140 to 200 140 to 200

桌面式�� Table type ��台式�� Floor-mounted type

320 320 400 760 1000 1300 1600

150 200 300 550 600

60 to 520 100 to 820 250 to 1700 400 to 2300 400 to 4200

1200/2400 800/1600 800/1600 500/850/1400/1900

350/550/850/1400

300/500/900/1400

300/500/800/1200

0.2 0.75 1.5 3.7 5.5


可变速Variable speed

0.04 0.06 0.1 0.6 0.9 1.5 2

200 V, 10 A, 2 kVA单相

Single-phase 200 V, 30 A, 10 kVA三相

3-phase 200 V, 50 A, 18 kVA

三相3-phase

200 V, 60 A, 21 kVA

三相3-phase

200 800 1000 2500 4000

(kg)

(kg)

(mm)

(mm)

(mm)

(kW)

(μm)

(g･mm)

(rpm)

(kg)

(mm)

(mm)

形��式 Model

试验体重量��Work piece weight

均等负荷时的最大重量Max. weight under uniform load

试验体轴承(1)(滚轮轴承) Work pieceshaft diameter(1)(Roller bearing)

安装方式 Installation method


皮带架最大躯身径� Max. cylinder diameter for belt drive


单面到达最小不平衡Min. achievable unbalance on one plane


速度变速方式Method of speed change


电源Power supply

标准Standard

特形Special

试验体最大直径� Max. work piece diameter

轴承间距离 Span across bearings

HGB･HTB形�标准规格 Standard Specifications for HGB･HTB Models

Fig. 40

HTB-100NⅡ安全盖是选购的

Safety cover is optionalFig. 39

HGB-4NⅡ操作台是选购的

Work top is optionalFig 39

HGB･HTBSeries(皮带驱动型 Belt-Drive Type)最适合中型�大型工件的2面不平衡测试。Ideal for Measuring Two-Plane Unbalances in Medium/Large Work Pieces

卧式硬支撑2面测试 Horizontal Hard Bearing Two-Plane Measurement


23

HG

J･ HTJ series

( 接合驱动型 Joint-Drive Type)

HGJ･HTJSeries卧式硬支撑2面测试 Horizontal Hard Bearing Two-Plane Measurement

最适合中型�大型工件的2面不平衡测试。Ideal for Measuring Two-Plane Unbalances in Medium/Large Work Pieces

Fig. 41 HTJ-400NⅡFi

Fig. 42

HGJ-3000NⅡ安全盖是选购的


HGJ-3000NⅡ

HGJ･HTJ形�标准规格 Standard Specifications for HGJ･HTJ Models

(kg)

(kg)

(mm)

(mm)

(mm)

(kW)

(μm)

(g･mm)

(rpm)

(kg)

(mm)

形��式 Model


均等负荷时的最大重量Max. weight under uniform load

试验体轴承(1)(滚轮轴承) Work piece shaft diameter(1)(Roller bearing)

安装方式� Installation method

驱动电机� Drive motor

最大有效距离(2) Max. effective span (2)


片面当たりの到達最小不釣合いMin. achievable unbalance on one-plane


速度变速方式Method of speed change


电源Power supply

标准Standard

特形Special

试验体最大直径� Max. work piece diameter

附属标准接合型式�Type of universal joint

HTJ-4NⅡ

HGJ-4NⅡ

HTJ-10NⅡ

HGJ-10NⅡ

HTJ-100NⅡ

HGJ-100NⅡ

HTJ-400NⅡ

HGJ-400NⅡ

HTJ-1000NⅡ

HGJ-1000NⅡ

HTJ-3000NⅡ

HGJ-3000NⅡ

HTJ-30NⅡ

HGJ-30NⅡ

0.1 to 3 0.1 to 8 1 to 80 4 to 300 10 to 800 30 to 25000.3 to 20

4 10 30 100 400 30001000

5 to 25 5 to 25 10 to 40 10 to 80 20 to 100 30 to 140 30 to 140

25 to 40 25 to 40 40 to 60 80 to 120 100 to 150 140 to 200 140 to 200

桌面式 Table type 台式 Floor-mounted type

500 760 1000 1300 1600

500 800 1000 1500 3000

UJB6 UJB8 UJB12 TL-58 TL-65 TL-90 A100T

1200/2400 800/1600 800/1600 600/1200/1600

300/490/740/1200

260/410/620/1000

250/400/625/1000

0.2 3.7 3.7 11 11


可变速Variable speed

300 800 1000 2500 4000

200 V, 10 A, 2 kVA単相Single-phase 200 V, 30 A, 10 kVA

三相3-phase

200 V, 75 A, 26 kVA三相3-phase

0.2 0.2 0.4 0.6 1 1.5 2


● 如因产品改良而对机器外观、规格、构造等进行变更，恕不另行通知 In the interests of product improvement, the external appearance, specifications, and structure of these products are subject to change without notice.

(2) 从接合顶端到远处架台的距离 The valid interval is the distance from the joint end to the far bearing stand.(3) 到达最小比不平衡因为根据试验体重量和测试回转数等会不一样所以具体的请参照另附的灵敏度线图。 The minimum achievable residual unbalance will vary with the work piece weight and the test speed. Refer to the attached sensitivity diagram for details.● 关于软件的语言备有日语、英语、中国语。 Three language editions (Japanese, English and Chinese) are available for the software.


24

Bal

anci

ng U

nit D

rive

Syst

ems

平衡试验的各种驱动方式

※ ( ) 尺寸是老接合型式的尺寸 ( ) Dimensions in bracket are dimensions of the old joint type.

UJB4

UJB6

UJB8

UJB10

UJB12

UJB14

UJB18

TL-58 MODEL No 0.030




TLF100-100-410

A100T

A125

A B C F H J d1 d2 K L

尺寸 Dimensions (mm)容许･扭矩Allowable

Torque(kgf･m)

接合形名Joint Model

标准规格机StandardMachines

部品编码Parts №

老式接合形式Old Joint

Model

80 68 15 10 6.6 4 4 1.5 7 114 0.03

80 68 15 10 6.6 4 10 4 16 180 0.55

120 100 60 10 11 4 18 6 30 280 2.2

80 68 15 10 6.6 4 6 2 10 136 0.08 HGJ-4HTJ-4 341-31228

80 68 15 10 6.6 4 8 3 14 166 0.25 HGJ-10HTJ-10 341-31230

80 68 15 10 6.6 4 12 4 20 205 0.65 HGJ-30HTJ-30 341-36045

80 68 15 10 6.6 4 14 5 22 231 1.2 341-31236

58 47 30 1(1.5) 5.2(5.1) 4 250(188) 11(6) HGJ-100HTJ-100 S01-00266-03 KL430

65 52 35 2(1.8) 6.2(6.1) 4 250(220) 15(11) HGJ-400HTJ-400 S01-00266-04 KL730

75 62 42 2(1.8) 6.2(6.1) 6 310(350) 40(20) S01-00266-02 KL1300

100 84 57 2.5 8.2(8.1) 6 470(410) 150(56) S01-00266-01 KL2740

150 130 90 3(2.5) 12.1(10.1) 8 388(510) 180 S01-00340-01 KL8650

120 101.5 75 2.5 10.1 8 350(410) 100 HGJ-3000HTJ-3000 S01-00340-02 KL4880

90 74.5 47 2.5 8.2(8.1) 4 375(370) 70(31) HGJ-1000HTJ-1000 S01-00266-05 KL1540

L L

Kd1 -0

-0.01d2

CH7 CH7 CH7B

J-H 锥子 Drill

A B BA A

F

F FJ-H 锥子 Drill

■ TL形・A形 TL･A Joint■ UJB形 UJB Joint

万能接合尺寸表 Dimensions of Universal Joints

Fig. 43转子驱动方式

Rotor Drive System

■ 万能接合驱动 Universal Joint Drive System

喷气Air blowing

■气压驱动Air Drive System

弹簧棒Rod spring

转子Rotor自动驱动回路

Self-drive circuit

船形架台Boat-shaped cradle

在船形架台上安装转子组件测试Measurement is performed with an assembly rotor mounted on a boat-shaped cradle.

自动驱动Self-Drive System

■

卷��形Winding Type

下方切线形Downward-Tangential Type

上方切线形Upward-Tangential Type

■ 皮带驱动Belt Drive System

平衡试验的各种驱动方式 Balancing Unit Drive Systems


25

Safety Covers

安全盖

Fig. 50安全盖：上下开关式

The up and down gating style Fig. 51安全盖：上下开关式

The up and down gating styleF-安全盖：圆弧开关式

The circular gating style

Fig. 48安全盖：左右滑动式

Sideways Sliding StyleFig. 47安全盖：上下开关式

Up and Down Gating Style

Fig. 46安全盖：左右滑动式

Sideways Sliding StyleFig. 45 安全盖：长的工件用

Measurement for Long Range Work PieceFig. 44安全盖：上下开关式

Up and Down Gating Style

■安全盖推荐对于安全盖需要考虑操作性等因素来决定最合适的构造。通常安全盖如果不关闭的话那么转子也就不能驱动，与电气接合并用。而且在卧式硬支撑的本体上，把不让转子飞出的安全防护作为标准装备。※高速回转转子的场合（按照劳动省令第6号规定周转速超过的转子）请您务必为使用者的安全考虑配置安全盖。

■Recommendations for the Safety CoversThe optimum design for safety covers must be determined by considering the operability and other factors. Usually, an electrical interlock is used with the cover so that the rotor cannot be driven when the safety cover is not closed. Also, horizontal hard-bearing machines are equipped with a safety guard as a standard feature to stop the rotor flying out. With rotors that rotate at high speeds (faster than the 25 m/sec specified in Ministry of Health, Labour and Welfare Ordinance No. 6), be sure to use a protective cover to ensure safety.

安全盖 Safety Covers 选购�Option


28

Exam

ples

of M

otor

s

案例��

马达相关

Fig. 65

回转ASSY用船形架台可以有效的进行精度测试High-Precision Measurement for Gyro Assemblies Using a Boat-Shaped Cradle

Fig. 68

马达ASSY使用M-1K形的船形架台测试Measurement for Motor Assemblies Using

the M-1K Type Boat-Shaped Cradle

Fig. 69

发电机马达在船形架台上的测试Measurement for Generator Motors Using a Boat-Shaped Cradle

Fig. 70

中型重量马达使用硬支撑架台测试Measurement for Medium Weight Motors

Using a Hard Bearing Cradle Fig. 71

用着磁对策的本体测试着磁马达Measurement for Magnetization Motors

with a Machine with Magnetized Countermeasures Fig. 72Me

Fig. 67测试

MeasurementFig. 66测试超小型马达

Measurement for Ultra-Small Motors

ADZU DYNAMIC BALANCING MACHINES

马达相关案例Examples of Motors


29

Examples of M

otors

案例��

马达相关

带着磁型马达用M-1K形测试easurement for Small Magnetized Motors

Using the M-1K Type Fig. 77

钻头修正小型马达用自动修正机（2工位）Automatic Correction Machine for Small Motors

by Drill Correction (2 Stations)

Fig. 78测试部

Measurement Part

Fig. 75

铣刀修正小型马达用自动修正机（6工位）Automatic Correction Machine for Small Motors

by Milling Correction (6 Stations)

Fig. 76测试部

Measurement Part

Fig. 73EV马达的测试机和铣刀修正机

Measuring Machine for EV Motors and Correction Machine with a Milling CutterEV马达的测试机和铣刀修修正机

Fig. 74测试部

Measurement Part

小型马达t for Small Motors


30

Exam

ples

of G

ener

al M

achi

nery

and

Hou

seho

ld A

pplia

nces

案例��

一般机械�

家电相关

Fig. 80

小型风扇的2面测试（带开口夹爪式接合器）

Two-Plane Measurement for Small Fans(With collet chuck type adapter)

Fig. 86 Measure

Fig. 85带钻头修正功能

Measurement with Drill CorrectFig. 84

带钻头修正功能（带开口夹爪式接合器）

Measurement with Drill Correction Mechanism(With collet chuck type adapter)Fig. 83

带钻头修正功能（带开口夹爪式接合器）

Measurement with Drill Correction Mechanism(With collet chuck type adapter)

Fig. 81

考虑操作性、用悬空测试风扇Measurement for Fans in the Overhang Position

to Improve Work Efficiency Fig. 82风扇测试

Measurement for Fans

Fig. 79风扇测试

Measurement for Fans

一般机械・家电相关案例Examples of General Machinery and Household Appliances


31

Examples of G

eneral Machinery and H

ousehold Appliances

案例��

一般机械��

家电产品相关

牙科用涡轮的测试ement for Turbines for Dentistry Fig. 87

空调风扇测试Measurement for Air Conditioner Fans

Fig. 89大型发电机涡轮用

Measurement for Large Generator Turbines

Fig. 88

船形架台风扇ASSY的测试Measurement for Fan Assemblies

Using a Boat-Shaped Cradle

Fig. 91

附属修正砝码盒（需要的砝码用灯亮显示）

Measurement with a Correction Weight Box(Required weight is indicated by a lamp.)Fig. 90

船形架台主轴测试(因为使用船形架台所以带轴承的主轴也可以测试)

Measurement for Spindles Using a Boat-Shaped Cradle(Spindles with bearings can also be measured.)

能tion Mechanism

SHIMADZU DYNAMIC BALANCING MACHINESSHIMADZU DYNAMIC BALANCING MACHINESSHIMADZU DYNAMIC BALANCING MACHINES

32

Cas

es w

ith A

utom

atic

Cor

rect

ion

修正自动化案例


32

Cas

es w

ith A

utom

atic

Cor

rect

ion


薄型转子的立铣刀End Mill Correction for Thin RotorsFig. 93

切削长度（修正量控制）Length of cutting(Correction amount control)

切削深度（一定）

Cutting depth工件

Work piece立铣刀End mill

前进Forward movement

后退Back movement

切削Cutting

Fig. 94马达转子的修正

Balance Correction for Armatures

Ⅴ 形刀V shaped cutter

鼓形刀Drum shaped cutterℓ1

ｔ

(b)(a)

铣刀修正案例Cases of Milling Correction■

Fig. 92

多分力修正Multi-Component Force Correction

多分力修正时，显示分力轴编号�分力角度�切削深度。

Component axis number, component

angle, and cutting depth are displayed

for multi-component force correction.

平衡工房的选择Option for Balance Koubou

■

选择适合各种工件的修正方法是非常重要的。自动化修正案例在这里介绍一下钻机修正和铣刀修正的 2 种案例。

Choosing the correction method most suited to the various types of work is especially important.Here, two examples of automation correction, drill correction and milling correction are introduced.

修正自动化�案例�� Cases with Automatic Correction


33

Cases with A

utomatic Correction


Plus Correction Putty (epoxy, etc.) correction, balance piece welding (or addition) correction, clip addition correction, and rivet correction・・加修正砝码（环氧等）修正 ,��平衡块焊接（或附加）修正 ,��附加夹子修正 ,�铆钉修正�・・Minus Correction Drill correction, milling correction, hole puncher correction, electro-discharge correction, and gliding correction ・・减修正钻机修正�, 铣刀修正 ,�开孔打孔修正 ,�放电加工修正 ,�研磨修正・・

修正方式案例Cases with Correction Methods

■

Fig. 100

旋转式输送系统�6 工位形Rotary Transport System, 6 Station Type

输送装置 Conveyer

空转Idling

左面修正Left-plane correction

右面修正Right-plane correction

搬��入Carry-in

初期测试Primary

measurement

确认Audit

measurement

Fig. 99旋转式输送系统�4 工位形

Rotary Transport System, 4 Station Type

输送装置 Conveyer

搬��入Carry-in

修��正Correction

确认Audit

measurement

初期测试Primary

measurement

Fig. 98直线式搬运系统案例�

Case with Liner Transport System

初期测试Primary

measurement修��正

Correction确认Audit

measurement

Fig. 97

机上修正型（在动平衡试验机上修正）Corrections at the machine

(Corrections at Dynamic Balancing Machine)

作为生产线上的自动化机上修正，直线搬运式系统自动化，显示旋转式搬送系统自动化案例。

The examples below illustrate cases of automated production line: Corrections at the machine, a liner transport

system, and rotary transport systems.

自动化生产线案例Cases of Automated Lines

■

Fig. 96薄型转子的钻机修正

Balance Correction for Thin Rotors

钻机Drill

ｔ

Fig. 95马达的钻机修正

Balance Correction for motors

钻机Drill

钻机Drill

ｔ

ｔ

钻机修正案例Cases of Drill Correction■


34

相关规格�

︵回转机器的平衡优良度︶

Rela

ted

Stan

dard

s (B

alan

cing

Qua

lity

of R

otat

ing

Mac

hine

s)

G4000

G1600

G630

G250

G100

G40

G16

G6.3

G2.5

G1

G0.4

4000

1600

630

250

100

40

16

6.3

2.5

1

0.4

平衡优良度等级Balance quality grades

平衡优良度上限值Upper limits of balance quality mm/s (e per× ω）

转子种类�� Rotor Type

刚支撑汽缸数奇数的船用低速柴油机发动机的曲轴系列� Rigidly supported crankshafts of low-speed diesel boat engines with an odd number of cylinders

刚支撑大型 2 周发动机的曲轴系列� Rigidly supported crankshafts of large, two-cycle engines

刚支撑大型 4 周发动机的曲轴系列 Rigidly supported crankshafts of large, four-cycle engines弹性支撑船用柴油机发动机的曲轴系列� Elastically supported crankshafts of diesel engines for boat

刚支撑大型 4 柱面柴油机的曲轴系列� Rigidly supported crankshafts of large diesel engines with four cylinders

6 汽缸以上的高速柴油机发动机的曲轴系列 Crankshafts of high-speed diesel engines with six or more cylinders汽车、卡车以及铁道车辆发动机 ( 汽油或柴油 ) 成品 Assembled (gasoline or diesel) engines for automobiles, trucks, or trains

汽车用轮胎、轮圈、轮组套以及驱动轴 Wheels, rims, wheel sets, and driving shafts for automobiles弹性支撑 6 汽缸以上的高速 4 周发动机的 ( 汽油或柴油 ) 曲轴系列� Elastically supported crankshafts of high-speed, four-cycle (gasoline or diesel) engines with six or more cylinders汽车、卡车以及铁道车辆发动机的曲轴系列� Crankshafts of engines for automobiles, trucks, or trains

有特殊要求的驱动轴 ( 螺旋轴、万向轴 )� Driving shafts (propeller shafts, cardan shafts) with special requirements压缩机部品 Crushing-mill parts农业机械部品� Agricultural machine parts汽车、卡车以及铁道车辆发动机的 ( 汽油或柴油 ) 曲轴系列 Engine (gasoline or diesel) parts for automobiles, trucks, or trains有特殊要求的 6 汽缸以上的曲轴系列 Crankshafts with special requirements of engines with six or more cylinders

机械设备用机器 Process-plant equipment船用主机涡轮齿轮 ( 商船用 )� Engine turbine gears for commercial ships造纸滚筒、印刷纸滚筒 Paper-manufacturing rolls, printing rolls组装后的飞机用燃气轮机回转器� Assembled gas-turbine rotors for aircraft远心分离器滚筒� Centrifuge drums风扇 Fans机床以及一般机械部品� Parts for machine tools or general machines飞轮� Flywheels泵叶轮 Pump runners没有特殊要求的中型以及 ( 有至少大于 80 以上的轴中心高度的电机 ) 大型电机转子� Medium or large armatures (of electric motors having an axle height of at least 80 mm) with no special requirements不使用敏感振动的、实施振动绝缘的 ( 主要为量产型 ) 小型电机转子 Small armatures (mainly mass produced) that are not sensitive to vibration ,or which use insulators against vibration有特殊要求的发动机部品� Engine parts with special requirements

燃汽轮机、蒸汽轮机以及船用主机涡轮 ( 商船用 )�� Gas turbines, steam turbines, or engine turbines for commercial ships 刚性涡轮发电机转子 Rigid rotors of turbo-generators计算机用存储磁鼓以及硬盘 Memory drums or disks for computers涡轮压缩机� Turbo-compressors机床主轴 Main shafts of machine tools有特殊要求的中型和大型电机转子 Medium or large armatures with special requirements小型电机转子 ( 以及条件的部品除外 )� Small armatures (except for G6.3 and G1)叶轮驱动泵� Turbine drive pumps磁带录音机以及音响器械的回转部品� Rotary parts of tape recorders or audio equipment磨床的磨刀石轴 Wheel spindles of grinders有特殊要求的小型电机转子 Small armatures with special requirements

精密磨床的磨刀石轴、磨刀石轮以及电机转子 Wheel spindles, grinding wheels, and armatures of precision grinders回转仪�� Gyroscopes

■参照附表Supplementary Reference Chart

0.4 1 2.5 6.3 16 40 100 250 630 1600 4000

G0.4 G1 G2.5 G6.3 G16 G40 G100 G250 G630 G1600 G4000平衡优良度等级Balance quality grades

平衡优良度上限值Upper limits of balance quality

orBalance quality = eω/1,000(mm/s) Balance quality = en/9,550(mm/s), where “n” is equal to the rotation speed (min-1)

平衡优良度的显示 Indication of Balance Quality平衡优良度的显示是用修正面偏重心乘以回转体的使用最高角度速度的积再除以1000的值来显示的。The balance quality is expressed as the product of the specific unbalance, e (μm), and the maximum operating angular velocity of the work piece, ω (rad/s), divided by 1,000.

平衡优良度= eω/1,000(mm/s) 或者平衡优良度 = en/9,550(mm/s)：在这里n是回转数(min-1)

平衡优良度等级 Balance Quality Grades 平衡优良度的等级以及对应其平衡优良度的上限值，如下表所示。The balance quality grades and the upper limits of the corresponding balance quality are given in the following table.

■JIS B0905-1992

(Balancing Quality of Rotating Machines) 相关规格（回转机器的平衡优良度）平衡 Related Standards


35

感度线图� Sensitivity Chart

G630

G250

G100

G40

G16

G6.3

G2.5

G1

G0.4

min－１ 30

0.1

0.2

0.5

1

2

5

10

20

50

100

200

500

1,000

2,000

5,000

10,000

20,000

50,000

100,000

50 100 200 500 1,000 2,000 5,000 10,000 50,000 100,000

( 容许

残留

不平

衡/转

子质

量、U per/M(g・mm/kg ）

(Per

mis

sibl

e re

sidu

al u

nbal

ance

/ ro

tor w

eigh

t, U

per

/ M(g･m

m/k

g))

容许

残留

比不

平衡 e per (μm)

Perm

issi

ble

Resi

dual

Spe

cific

Unb

alan

ce, e

per

(μm

)■例：飞轮用等级管理，实际回转为的场合，其容许残留比不平衡是

E.g. The permissible residual specific unbalance for a flywheel controlled at G6.3 at an actual rotation speed of 4,000min-1 will be 18μm.

JIS B0905-1992Fig.26

0.5 1 2 5 10 20 50 100 200 500 1,000 2,000sec -1

实用最高回转速 ηmax Maximum Actual Rotation Speed

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