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    UNITROL 1000

    Compact Automatic Voltage Regulator for

    small synchronous machines

    UNITROL 1000-7

    Copyright 2000 Photodisc, Inc. 5973-04

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    SM E

    PMG

    SM E

    Batt.

    Powerul DSP ensures ast and precise

    voltage control

    UNITROL 1000-7 is the latest and most compact member in the UNITROL 1000 Family o AutomaticVoltage Regulators. Its smart mechanical design together with modern digital signal processingtechnology guarantees excellent perormance also under harsh environmental conditions. Theunit complies with relevant EN, ANSI, UL and CSA norms.

    Applications of UNITROL 1000-7

    Superior reliability

    UNITROL 1000-7 consists o a single printed circuit board

    equipped with all elements o the control as well as the

    power electronics. This board is attached to an eective

    heat sink which cools the power components. The surace

    o the board is casted in polyurethane, which makes the

    mechanical structure extremely robust and resistant to

    mechanical stress and dusty environments. This design

    guarantees excellent perormance and reliability at reason-

    able prices.

    Adaptation to customer needs

    The powerul signal processor has signicant spare

    capacity to handle additional unctionality required by

    a machine manuacturer. Even small hardware changes

    can be considered.

    Page 2 ABB

    Generator excitation with Permanent Magnet

    Generator (PMG) supply

    Shunt excitation with optional short circuit support

    UNITROL 1000-7 or feld current up to 7 A in

    70 C ambient temperature

    Applications

    UNITROL 1000-7 can be used in a vast variety o applica-

    tions. It can be supplied rom an AC or DC power source.

    Two typical applications are illustrated here.

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    SM E

    Fbias = fnet,nom -fnet,act

    Fbias

    Optional functions Automaticsynchronizing

    Synchrocheckfunction

    Monitoringofrotatingdiodes

    PowerSystemStabilizer,acc.toIEEEPSS2A/2B

    Enhancedmonitoringfunctionsforredundantsystem,likePTmonitoring

    SetpointfollowingbasedonCANforredundant systems

    Stand-bymodeforredundantbackupchannel system

    Standard functions (BASIC) VoltageregulatorwithPIDcontrolalgorithm

    CosregulatorwithPIDcontrolalgorithm

    ReactivepowerregulatorwithPIDcontrolalgorithm

    Excitationcurrentregulator(manualcontrol)withPIcontrol algorithm

    Openloopcontrolofoutputvoltagefortestpurpose

    Internaldigitalreferencevalues

    Bumplesschangeoverforallmodesofoperation

    Soft-startfunction Reactivecurrentdroopfornetworkoperation

    Volts-per-Hertzlimiter

    Minimumexcitationcurrentlimiter

    Three-stepdelayedmaximumexcitationcurrentlimiter(temperaturedependent)

    Reactivecurrentlimiterasafunctionofactivepower(P/Q)

    Statorvoltagelimiter

    Statorcurrentlimiter(temperaturedependent)

    ReactivepowersharingbetweenparallelmachinesbyRS485bus

    VoltagematchingpriortosynchronizingStandardModbusRTUinterfaceonRS 232andRS485Undervoltagedetectiontoactivateexternalcurrentboostforshortcircuitsupport(compounding)

    Built-insteptestfunction

    AlarmandTripsignals

    UNITROL 1000-7 Performance Features

    The highly efcient sotware o the UNITROL 1000 ulflls all requirements or the stable and reli-able operation o your synchronous machine.

    Page 3ABB

    A built-in synchronizing unction parallels the

    generator with the line

    The terminals are modern tension spring type by

    deault but also Faston connectors are available

    Nominal

    Speed

    governor

    CB

    CB: Circuit breaker

    Inputs and outputs

    The UNITROL 1000-7 is equipped with fexible

    interaces:

    4digitalinputs

    4digitaloutputs(orinputs)

    3analoginputs

    2analogoutputs

    The our digital outputs can be individually

    redened as digital inputs.

    AnRS232serialinterfaceisusedforPCcon -

    nection(CMT1000).

    AnoptionalRS485linkcanbeusedforMod -

    bus serial communication or or reactive power

    sharing(upto32parallelunits).

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    Easy to operate

    The most important status inormation is available on

    the board. To get detailed inormation, a laptop with

    theCMT1000toolinstalledneedstobeconnected.

    CMT 1000 is a user-riendly Commissioning and Maintenance Tool or the UNITROL 1000 Family.

    Page 4 ABB

    Simple tuningAll the parameter settings or the

    UNITROL 1000 Family can be perormed

    usingCMT1000,CommissioningandMain -

    tenanceTool,forMicrosoft Windows.

    It is easy to see how the changing o a

    parameter aects the overall behavior o the

    regulator by reerring to the power chart and

    oscilloscope unction. This means that the

    optimum settings are ound within a short

    time. A program or tuning aid is provided.

    Typically, the UNITROL 1000-7 is presetduring machine testing and the site personnel

    only need to veriy the correct operation.

    LEDs on the board

    The digital inputs and outputs can be confgured

    according to requirements

    CMT 1000 Oscilloscope

    Foursignalscanbeselectedforgraphicdisplay

    Theresolutionoftheoscilloscopeis50ms,andatotalof20channelsarerecorded

    Parameterlesandgraphscanbesavedin numerical orm or later analysis

    The power chart shows the actual operating point and the setting

    curves o the P/Q limiter

    Easy commissioning with CMT 1000

    Screenshot o CMT 1000 Oscilloscope

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    Page 5ABB

    Power electronics supply

    AC input voltage 3-ph min/max 9 to 250 VAC

    AC input voltage 1-ph min/max 30 to 250 VAC

    DC input voltage min/max 16 to 300 VDC

    Frequency range 3-ph up to 600 Hz

    Frequency range 1-ph 40 to 600 Hz

    Test voltage 2 kV

    Measurement inputs

    Generator voltage 3-ph max. 500 V

    Generator current 1-ph 1 A and 5 A

    Network voltage 1-ph max. 500 V

    Frequency range 10 to 100 Hz

    Excitation output

    at 70C ambient temperatureContinuous output current 7 ADCOverload (10 s maximum) 14 A

    DC

    Overload (4 min maximum) 9 ADC

    Internal voltage source

    Auxiliary voltage source 24 VDC

    Maximum output current 300 mA

    Analog inputs/outputs

    Voltage range 10 VImpedance 300 kOhm

    Reerence source or external 10 Vpotentiometer

    Serial interface

    For PC connection RS232For paralleling o several devices RS 485 (optional)For local extension devices CAN bus (optional)

    Accuracy

    Voltage regulation < 0.2%

    Ambient values

    Operating temperature range 40 to +70 CStorage temperature range 40 to +85 C

    Vibration IEC 60068-2-6 Class 2

    Shock and bump IEC 60255-21-2 Class 2

    Seismic IEC 60255-21-3 Class 2

    EMC withstand

    Immunity EN 61000-6-2

    Emission EN 61000-6-4

    UL Certifcation (pending) UL 508

    Mechanical data

    Weight 1.7 kg

    Protection class open rame

    Dimensions (in mm)

    Learn to operate UNITROL 1000 via E-Learning !

    The interactive training program provides a comprehensive guide to installation and operation

    of the UNITROL 1000 voltage regulator.

    MoreinformationaboutthisprogramcanbefoundonourWebsite www.abb.com/unitrolin theproducts Downloads section.

    PleaseusetheContact us section to order the UNITROL 1000 E-Learning program on CD.

    Technical Data of UNITROL 1000-7

    http://www.abb.com/unitrolhttp://www.abb.com/unitrolhttp://www.abb.com/unitrolhttp://www.abb.com/unitrol
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    Products of the UNITROL 1000 Family

    UNITROL 1000 Family is a series o digital Automatic Voltage Regulators. A modern controller designtogether with IGBT chopper power stage enables them to be used in a large variety o applications.

    ABBSwitzerlandLtdinTurgi,Switzerland,istheworldwideCenterofExcellenceforExcitationandSynchronizingSystems

    3B

    HT490478R0201

    Copyrig

    ht2004-2

    010ABB

    .Allrig

    htsreserve

    d.

    Specifcationssubjecttochangewithoutnotice.

    ABB Switzerland Ltd

    Static Excitation Systems, Voltage Regulators

    and Synchronizing Equipment

    CH-5300 Turgi / Switzerland

    Telephone: +41 (0) 58 589 24 86

    Fax: +41 (0) 58 589 23 33

    Email: [email protected]

    Internet: www.abb.com/unitrol

    UNITROL1000-7isanAVRfor

    maximum 7 A continuous eld

    current. It is targeted at synchro-

    nous machine manuacturers and

    system integrators who look or

    a straight-orward and cost-

    eective solution.

    UNITROL 1000-7UNITROL1000-PM40isthepower

    module extending the output

    currentoftheUNITROL1000-15

    upto40A.ACANbusinterface

    between the two units is used

    or this plug&play combination,

    UNITROL 1000-40.

    UNITROL 1000-PM40UNITROL1000-15isanAVRwith

    eldcurrentupto15A.Alocal

    operation panel serves or easy

    monitoring and parameter settings.

    This compact and easily operated

    unit covers a wide range o

    applications.

    UNITROL 1000-15

    http://www.abb.com/unitrolhttp://www.abb.com/unitrol