VDA Standards Why they are important & Overview of new ......2020/05/08 · 2 Product Integrity 3 OTA (Software update Over The Air) (part of PSCR or Product Integrity Standard) 4

© VDA QMC© VDA QMC China

VDA Standards – Why they are important

& Overview of new standards in 2020

Drive with us into your future!

与我们一同驶向你的未来!


1. Overview and Introduction VDA QMC China

2. New VDA Standards 2020

3. VDA Red Books (Mandatory requirements)

4. VDA Blue Gold Books (Guidelines)

Agenda


▪ Automotive know-how transfer

from Germany to China

从德国向中国导入汽车行业的专有技术

▪ “State of the Art” German

automotive standards

最先进的德国汽车行业标准▪ Input from China to VDA

Standards Development

为VDA标准的制定引入来自中国的信息输入

▪ Best product portfolio and

contents

最好的产品及内容▪ Certified VDA QMC trainings

VDA QMC 认证的培训▪ Highest customer satisfaction

最高的客户满意度▪ Trainings for Chinese Automotive

Industry as requested by German

OEMs

为中国汽车行业带来来自德国主机厂要求的培训

▪ Customer specific implementation

of best practice

客户特定实施的最佳实践▪ Ensuring efficient and effective

processes and QM system

高效高质的过程及质量管理体系▪ Training on the job for Audits

(QM-System, Process and

Product Audits)

审核中的工作培训（质量管理体系，过程及产品审核）

▪ Global quality requirements (VDA

and IATF)

提供国际质量标准▪ Implementation and support for

Field Failure Analysis (FFA) and

Project Management (MLA)

现场失效分析(FFA)及项目管理(MLA)的实施及支持

▪ Ensure the qualification by

personal certification

确保个人资质的资格认证▪ VDA certified auditors and

Product Safety Officers (PSB)

VDA认可的审核员及产品安全代表(PSB)

▪ Communication channel of

Automotive Industry e.g. between

China and Germany

连接中德汽车行业的通信渠道，例如

▪ Regional Conferences

区域性会议▪ Supplier days support

供应商日支持▪ Best practice network / platform

for quality and QM in China e.g.

在中国质量及质量管理领域的最佳实践的关系网及平台, 例如

▪ Quality Congress with CAQ

和中质协合办的质量大会▪ Product Safety Day (PSD)

产品安全日 (PSD

VDA Standards / 标准 Training / 培训 Coaching / 辅导Certification / 资格认证 Networking / 行业社交

New VDA Standards and new trainings▪ New AIAG & VDA FMEA Handbook

▪ PI - Product Integrity (PSCR replace PSB),

new OTA (Update-over-the-air) part of PI

▪ 8D reporting (problem solving method)

▪ FFA (Field Failure Analysis) V2.0

▪ VDA2 (Production and Part Approval)

▪ EOS (Electronic Over Stress)

▪ TISAX / Cyber Security

VDA QMC China Services / 我们的服务

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Automotive Specific Requirements for Quality Management / 汽车质量管理的特定要求

相关法规及全球DIN EN ISO9001标准

国家法律法规，如 GB和GB/T

IATF 16949/ VDA标准 & CQI (AIAG)

Formel Q（大众），特别条款（戴姆勒）

质量手册：方法与责任

流程/步骤：人物，事件，时间

作业指导：怎么做？谁来做？

其它文件及记录：结果，证据，效能记录

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Quality management in the automotive industry

RED BOOK’s:

Requested by German OEMs in supply manuals or

in OEM specifications (CSR)

If your customer specified the red book,

red book will be one mandatory requirement.

Joint quality management in the supply chain.

In general blue gold book is guideline

e.g. MLA is requested from VW Group in Formel

Q Integral (so blue-gold book get mandatory

request for VW Group, because requested in

Formel Q (CSR)

Red book

Mandatory requirements

Blue Gold book

Guideline (process descriptions)

VDA Standards: yellow book, red book and blue-gold books / VDA标准：黄皮书，红宝书和蓝金标准

Yellow Print Phase:

Draft version

Draft VDA standard as result of the

VDA Working Group in Germany.

The draft is available (free

download) on the VDA QMC home

page for feedback

www.vda-qmc.de

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http://www.vda-qmc.de/


National and international VDA Standards / 国家及国际 VDA 标准

New VDA standards:

PI, FMEA, 8D, FFA, CSR, EOS, Cyber security

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Development of new standards under VDA QMC / VDA QMC 新标准的开发

Publications / VDA volumes出版物 / VDA 标准

Edited by QMC / QMC编辑

Working groups / 工作组Organized by QMC / QMC组织

Training programs / 培训课程Trainings by QMC / QMC 培训

Certification / 资质认证QMC as contractual partner

of certification bodies

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New VDA Standards (overview) / VDA 新标准概览

MLA

VDA 5

Cyber Security

Automotive SPICE®

Agile

VDA 2 (PPA)

Special

Characteristics

VDA 6.5

VDA 6.7

OTA

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Update Date: Feb 19, 2020

Source: https://vda-qmc.de/en/navigation/working-groups/


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https://vda-qmc.de/en/navigation/working-groups/

▪ Cyber Security

▪ OTA

▪ RPP

▪ Special Characteristics

▪ VDA5 (MSA)

FMEA 8D reporting and

problem solvingProduct Integrity CSR VDA 2 (revision ) Cyber Security

(draft version)

Update on all VDA

Standards ongoing

based on digitalization

and software

New VDA Standards (overview) / VDA 新标准概览

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Automotive

Cybersecurity-

Management

system

OTA

(draft version)

EOS


2. New VDA Standards 2020

© VDA QMC© VDA QMC China 11

New VDA Standards 2020 / 2020 VDA 新标准

# New VDA Standards 2020

1 AIAG & VDA FMEA Handbook

2 Product Integrity

3 OTA (Software update Over The Air) (part of PSCR or Product Integrity Standard)

4 Cyber Security

5 8D (8D Problem solving method)

6 VDA 2 (PPA = Production and Parts Approval)

7 EOS (Electrical Overstress)

8 CSR (Customer Specific requirements)


FMEA HANDBOOK UPDATE

Working Groups AIAG and VDA worked 3 years

First edition released in June 2019

German, English and CN/EN version the same time)

Errate List is distributed

Correction and Content added

New AIAG-VDA FMEA Handbook EN/CN

A4 format / edition 1.1

Will be released soon (expected at end of May 2020)

AIAG & VDA FMEA Handbook update / FMEA手册更新

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FMEA Errata list / FMEA 手册勘误表

The Chinese version will be released soon, please follow us on WeChat

and visit our website: www.vdachina.com.cn

…

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http://www.vdachina.com.cn/


1st Step

Planning and Preparation

2nd Step

Structure Analysis

3rd Step

Function Analysis

4th Step

Failure Analysis

5th Step

Risk Analysis

6th Step

Optimization

7th Step

Results Documentation

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New FMEA Highlights A - 7 steps Approach / 新版FMEA亮点A-新七步法

New AIAG & VDA FMEA: 7 steps approach

Analysis &

evaluation of

actions

措施的分析与评估

Analysis &

evaluation of actions

措施的分析与评估

Failure Analysis

失效分析Function Analysis

功能分析

Structure Analysis

结构分析

System Analysis Risk Communication

VDA volume 4: FMEA 5 steps approach

Failure Analysis and Risk Mitigation

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The Definition and Difference of PSB and PSCR / PSB和PSCR的定义和区别

PSB / PSR = 产品安全代表DE：Produkt Sicherheits Beauftragter

EN: Product Safety Responsible

PSCR = 产品安全与符合性代表EN: Product Safety and Conformity Representative

PSCR PSB• Only responsible for

product safety

• Focus on production

• VW Group CSR

• Responsible for product safety and conformity

• Over product lifecycle, including development,

production and usage phase.

• Defined by VDA and apply to German

automotive industry (VW, BMW, Schaeffler, etc.）

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VW Group CSR Regarding Product Integrity

◼ The document was released

by VW Group in Dec 12, 2019

◼ CN & EN were translated by

VDA QMC China

◼ VW group will publish the

official translation soon.

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PSB

PSCR

or

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Implementation required by supplier no later than Q4/2020

BMW Group CSR Regarding Product Integrity

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Sino-German Working Group on Product Safety

Sino-German Recall-flow chart (accepted by AQSIQ today DPAC)

Sino-German Working Group on Product Safety

中德产品安全工作组

◼ PL2 Sub-working Group Automotive Safety work closely with

DPAC / PL2汽车产品安全工作小组和国家市场监督管理总局缺

陷产品管理中心紧密配合

◼ Main focus: GB/GBTs regarding recall and product safety / 主

要关注召回及产品安全国标制定

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Requirement

phase

Development

phaseProduction phase

Usage phase EOL

EOPSOP

RG01 RG02 RG03 RG04 RG05 RG06 RG07 RG08 RG09 RG10

Support process

(PI requirements, review, line walks, product/market monitoring, etc.)

Result

Request(s) for action in case of non-compliance with check points relevant to PI

Planned internal

PI reviewsResult-based PI reviews:

Scope changes, change request,

relocations, lessons learned from network

ML = Maturity level according to VDA...

SOP = Start of Production

EOP = End of Production

EOL = End of Lifecycle

Sp

ecific

ation

PI

rele

va

nce

RG0

Product Integrity focus areas in the company: over product lifecycle

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Vehicle Cyber attacks grow fast in past decade / 汽车网络攻击在过去十年间飞速增长

◼ 2010-2019: >300 cyber attacks reported

◼ 2016-2019 vs. 2012-2015: 7x more cyber attacks

◼ 2019 vs. 2018: 2x

◼ Reported cases are not representing complete list of all cyber attacks,

(many not published / reported)

◼ Remote (OTA) has higher risk for cyber attacks

◼ 2019: 82% OTA attacks (compare with all attacks)

◼ 2019 vs. 2018: 2x more OTA attacks

Source: Upstream Security Source: Upstream Security

Remote vs. Physical Attacks in 2010-2019

OTA

attacks

increase

（OTA）

Number of Cyber Incidents in 2010-2019 #

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Overview about scope and content:

▪ Standard will be only a guideline to assure recall by OTA-Updates

▪ Guidance for all OEM and OTA Service providers

▪ Target is to assure product safety and conformity

▪ Book will define minimum requirements for OTA-Updates

▪ Book will include Process Audit Checklist for OTA-Updates

SUMMARY:

Each OEM has to establish with their OTA service providers

a capable process for OTA updates

(Software-Update-Management-System)

aligned with rules and regulation of each country

(Product integrity has to be assured by OEM)

VDA QMC Working Group OTA – “Recall Management for Road Vehicles by Over-the-Air-Updates”VDA QMC OTA 工作组- 通过OTA更新对道路车辆进行召回管理

To be updated: please follow us on WeChat or see www.vdachina.com.cn

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DPAC focus

Guideline for risk

assessment and risk

control of Cyber Security

defects:

first draft finished, in the

progress of approval

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Cyber Security Management System

(CSMS)

Integrated Management System

（CSMS as responsibility for each QMs）

Cyber Security Technical requirements

for homologation

Quality

Manage

ment

System

(QMS)

What are the mandatory Cyber Security requirements?

Responsible:

Quality

Management

or R&D

UNECE requested by 2021

Cyber Security

Responsible:

R&D

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OEM Tier1 Tier2 Tier N

◼ How to inform management about the cyber attacks?

◼ Decision on recalls

◼ Cyber Security policy

◼ Cyber Security process

◼ Cyber Security instruction…

Cloud

Cloud Cloud

VDA related standards:

PI, CS, OTAIntl. related certificates

Cyber Security Technical requirements

for homologation

Cloud

(V2X)

Cloud

OEM

V2V

…

Server

OEM

Tier

1Tier

2

Tier

N

What are the mandatory Cyber Security requirements?

ISO 21434

ISO 26262

ISO 14229

Intl.

standardsHomologation

CCC (China, CATARC)

ECE (Europe)

FCC (USA)OEM Specification &

Description

Drawing OEM related

CS standards

OEM

requirements

Data On the cloud:

- Technical

- Logistic

- Quality

- Finance

Cyber Security Management System

(CSMS)

Integrated Management System

（CSMS as responsibility for each QMs）

Quality

Manage

ment

System

(QMS)

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8D reporting

Problem solving process

8D报告问题解决流程

Worldwide established and CSR (requirement)

by all German OEMs

全球确立，所有德系车厂要求

Trainings planned for 2020:

◼ Introduction to Problem Solving in 8 Disciplines (1 day)

◼ Application of Problem Solving in 8 Disciplines (2 days)

8D – Reporting and Problem Solving / 8D- 报告和问题解决

To be updated: please follow us on WeChat or see www.vdachina.com.cn

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Industry 4.0

IT solutions

8D report (electronic version / best data base)

New services, IoT, S/W, new technologies, … require update of existing 8D methodology.

新服务，新技术，如车联网、软件等亟需目前8D方法更新

FMEA

Control Plan


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Quality of 8D reports should be improved => only 8D for major Quality problems (not for each problem).

8D reports usage: 0Km defects, field returns, N/C Audit, S/W & hardware problems, Service providers, IT downtime, ...

8D报告制度质量需提高=>只有8D是针对重大质量问题（不是针对每一个问题）8D报告制度用途：0公里缺陷，现场返回，N/C审核，软件硬件问题，服务供应商，IT停机时间

• 0Km defects

• Field returns

• N/C Audit

• S/W & hardware problems

• Service providers

• IT downtime

All kinds of quality problems

Only focus

on major

Q-problems


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VDA 2 (PPA = Production Process and Product Approval) revisionVDA 2 生产过程和产品批准（PPA）改版

◼ Production Process and Product Approval

(legal rquired process)

◼ Include software release

◼ Assure product integrity (compliance)

◼ Target to assure product conformity - fullfillment of

reqiurements (CSR, laws, … )

◼ Safe launch and release

◼ Reduce Quality cost and recalls

VDA 2 (revision)

Red Book expected release in June 2020

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Relationship of core tools with product development process through MLA / 通过MLA产品开发过程和核心工具的关系

Milestones

through MLA

Core Tools

ML0 ML1 ML2 ML3 ML4 ML5 ML6 ML7SOP

Innovation

release for full

production

development

Requirements

management for

the contract to

be issued

Specifying the

supply chain and

placing the order

Release of

technical

specifications

Completion of

production

planning

Parts from

production tools

and production

facilities are

available

Product andprocessapproval

Project completion,

transfer of

responsibilities to

production. Start

requalification

DVP

SOP

LessonsLearned

VDA2 (PPA)PPAP

8DFFA &8D

8D

OSEOP

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PPA process Sample submission

Customer

(OEM)

Supplier

(tier 1)

Samples for

PPA

as Volume 2

Produce samples under

production conditions and

check against

specification/requirements

Sample

submission

+ PPA reportChecks on

product

and

process

Result

transmit

VDA 2: PPA/PPF

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PPA Approval status

Conditionally approved

This means that the

supply of products that

do not fulfill the entire

sampling scope is only

permitted for a limited

period of time or limited

quantity (deviation

permission).

The conditions should

be individually

confirmed between

customer and supplier.

Re-sampling is

required.

Approved

This means, the

delivery of series

products is approved

according to the

delivery schedule.

Rejected

This means, that the

delivery of series

products is not allowed.

Re-sampling is

required.

VDA 2: PPA/PPF

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VDA EOS Standard Overview/ VDA EOS 标准简介

◼ Provide a systematic method to deal with the failure of electronic

components caused by overload

◼ Provide guidance and instructions for the treatment of EOS in the

supply chain

◼ Definition of a two-stage complaint handling process that to prioritize

cases according to relevance to ensure the fastest possible

processing

◼ Definition of simple trigger criteria according to which cases are

assigned to the stages

◼ Provide guidance for supply chain on EOS exchange information

◼ Establish a common vision and define the nomenclatureRed Book CN version expected release

in April 2020

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What is EOS- Electrical Overstress? 1/2 / 什么是EOS？

With >500 microscopes

after IC Decap or Delayer

Burnout/ Overheating

NOK

来源 / Source：Pictures refer JEDEC Publication JEP74

Most of failure parts, not visual N/C (abnormal issues) on the surface, but malfunction in place!

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Visual OK

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VDA QMC EOS Whitepaper / VDA QMC EOS白皮书

VDA QMC EOS Whitepaper is available to download!

Pls visit our website to get the digital version:

www. vdachina.com.cn

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◼ Customer-specific requirements

must be evaluated, included and assured for quality

management system (mandatory requirements).

The scope of the IATF16949 quality management system

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◼ Best possible overview

about specific CSR to for

German OEM

◼ CSR according to the

structure specified by ISO

9001 & IATF 16949

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CSR (Customer Specific Requirements) for German OEMs

Standard

German

OEMs

VDA 1

Documented

Information

and Retention

VDA 2 (PPA)

Production

Process and

Product Approval

VDA 4

SPC

VDA 4

DFMA

VDA 4

FMEA

AIAG &

VDA

FMEA

VDA 5

MSA

VDA 6.3

Process

Audit

VDA 6.5

Product

Audit

VW Formel Q

VW 99000 TBD

VW Support

Documents (Special

Contract, Project

Premise etc.)

BMW SPQM

BMW Technical

DocumentsTBD

BMW Support

Documents

(Special Contract,

Project Premise etc.)

Daimler MBST

Daimler Technical

Documents

Daimler Support

Documents (Special

Contract, Project

Premise etc.)

Mandatory OptionalMandatory, depending on technical Specifications

Customer CSR /

Support and

Tech Documents

VW Formel Q

VW 99000

VW Support

Documents (Special

Contract, Project

Premise etc.)

BMW SPQM

BMW Technical

Documents

BMW Support

Documents

(Special Contract,


Daimler MBST

Daimler Technical

Documents

Daimler Support

Documents (Special

Contract, Project

Premise etc.)

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CSR (Customer Specific Requirements) for German OEMs

Standard

German

OEMs

VDA 19.1

Inspection

of Technical

Cleanliness

VDA 19.2

Technical

cleanliness

in assembly

VDA 8D

Problem

Solving in 8

Disciplines

VDA MLA

Maturity

level

assurance

for new parts

VDA FFA

Field

Failure

Analysis

VDA SC

Special

Charact-

eristics

PSB

Product

Safety

Responsible

PI

(PSCR)

A-SPICE

Automoti

ve SPICE®

VW Formel Q

VW 99000

VW Support

Documents (Special

Contract, Project

Premise etc.)

BMW SPQM

BMW Technical

Documents

BMW Support

Documents

(Special Contract,


Daimler MBST

Daimler Technical

Documents

Daimler Support

Documents (Special

Contract, Project

Premise etc.)

Mandatory Mandatory, depending on technical Specifications Optional

Customer CSR /

Support and

Tech Documents

VW Formel Q

VW 99000

VW Support

Documents (Special

Contract, Project

Premise etc.)

BMW SPQM

BMW Technical

Documents

BMW Support

Documents

(Special Contract,


Daimler MBST

Daimler Technical

Documents

Daimler Support

Documents (Special

Contract, Project

Premise etc.)

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3. VDA Red Books (Mandatory requirements)

© VDA QMC© VDA QMC China VDA QMC Standards overview

No. Contents VDA book

(yes/no)

AIAG

book

(yes/no)

VDA 1 Documentation and Archiving - Code of practice for

the documentation and archiving of quality

requirements and quality records

Yes No

VDA 2 PPA(EN)/PPF(German)

Quality Assurance for Supplies

Production process and product approval

Yes Yes PPAP

VDA 3.2 Reliability assurance from OEM and suppliers -

methods and resources for Reliability

Yes No

VDA 5 Capability of Measurement Processes

Capability of Measuring Systems

Yes Yes MSA

VDA 5.1 Traceable Inline Metrology

in Car Body Manufacture, Supplementary

Volume to VDA 5, Capability of Measurement

Process

Yes No MSA

VDA 5.2 Capability of Measurement

Processes for the Torque Inspection on Bolted

Joints

Yes No MSA

5

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VDA Red Books Overview - Mandatory requirements

New VDA 2

April 2020

New VDA 5 draft

May 2020


No. Contents VDA

book

(yes/no)

AIAG

book

(yes/no)

VDA 4 Quality Assurance during Product Realization Methods and

Procedures

Yes No

Development Process Yes No

Product and Process FMEA Yes Yes FMEA

Failure Tree Analysis (FTA) Yes No

Quality Function Deployment (QFD) Yes No

Economical Process Design and Process Control Yes No

Design for Manufacturing and Assembly (DFMA) Yes Yes

Digital Mock Up (DMU) Yes No

Design of Experiments (DoE) Yes No

SWOT Yes No

Theory of Inventive Problem Solving (TRIZ / TIPS) Yes No

Problem Solving Methods, Risk Analysis Yes Yes CQI-20

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AIAG & VDA

FMEA

handbook

1st edition

June 2019

(joint

publication)



No. Contents VDA

book

(yes/no)

AIAG

book

(yes/no)

VDA 6 Quality Audit Fundamentals Yes No

VDA 6.1 QM System Audit Yes No IATF16949

VDA 6.2 QM System Audit - Services Yes No

VDA 6.3 Process Audit Yes No

VDA 6.4 QM System Audit – Production Equipment Yes No

VDA 6.5 Product Audit Yes No

VDA 6.7 Process Audit – Production Equipment Yes No

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New VDA 6.5

In April 2020


No. Contents VDA book

(yes/no)

AIAG

book

(yes/no)

VDA 7 Plus CD ROM Exchanging quality data QDX - Quality Data

eXchange

Yes No

VDA 9 Quality Assurance Emission and Fuel Consumption - CoP-Test

on Passenger Vehicles

Yes No

VDA 12 Process Orientation Yes No

VDA 13 Automotive SPICE Guidelines Yes No

VDA 14 Preventive Quality Management Methods in the Process

Landscape

Yes No

VDA 16 Decorative Surfaces of external fittings and functional parts in

the internal and external of automobiles

Yes No

VDA 19.1 Inspection of Technical Cleanliness

- Particulate Contamination of Functionally Relevant Automotive

‚Components -

Yes No

VDA 19.2 Technical cleanliness in assembly - Environment, Logistics,

Personnel and Assembly Equipment

Yes No

VDA PSCR Product Integrity – Recommended actions for companies on

Product safety and Conformity

Yes No

Lessons

Learned

VDA Lessons Learned (DE & CN) Yes No

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4. VDA Blue Gold Books (Guidelines)


Contents VDA book

(yes/no)

AIAG

book

(yes/no)

MLA

Product Development: Maturity Level Assurance for New Parts

(MLA)

Yes Yes APQP

CSR IATF

16949

Product Development: Automotive VDA Component

Requirement Specification (CSR)

Yes No

RPP

Product Manufacturing and Delivery - Robust Production

Process (RPP)

Yes No

FFA Field Failure Analysis and Audit (FFA) Yes Yes CQI-20

VDA Standards overview – blue gold books (Guidelines)

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2

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Summary

◼ Governments (global and

national) 国际及当地政府◼ Industry Standards / 行业标准◼ Customer OEM (CSR‘s)

整车厂客户（客户具体要求）◼ Market (social media, Internet,

customers) / 市场（社交媒体，互联网，客户）

◼ Supplier (Supply Chain)

供应商（供应链）

◼ Implement requested changes

fast (new processes / new

thinking) / 实施需要快速改变（新的流程和思维）

◼ Install lessons learned

processes / 加入教训总结流程◼ Recognizing root cause quickly

快速识别根本原因◼ Eliminating problems

sustainable / 排除问题◼ Understanding errors as a

learning opportunity

在错误中学习

◼ Reducing development period (time

to market)

缩短发展周期（上市时间）◼ Assure interfaces old & new world

(agiles Management system) / 确保新旧世界的通信接口 (敏捷度管理系统)

◼ Implementing requirements in the

complete supply chain / 在整个供应链中实施要求

◼ FMEA: Best practice for risk

management / FMEA风险控制的最佳实践

Managing risks

控制风险

Understanding

requirements

理解要求

Lessons Learned

教训总结

◼ Vehicle data 车辆数据◼ Components data / 配件数据◼ Market (social media, Internet,

customers) / 市场（社交媒体，互联网，客户）

◼ Cyber security data / 网络数据安全

Analysis of data

(Customer, OEM, Market)数据分析（客户，整车厂，市场）

4 important step’s to assure reliable Management System and Lessons Learned (DPCA Cycle)

New Technologies => new riskFMEA: important frontloading tool to reduce the risk

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Drive with us into your future!

与我们一起驶向未来!

Thank you for your attention!

谢谢!

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