6 - Chikara Nakagawa(Taika)_26 TOCPA_Japan_19 May 2016_JP

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  • 8/16/2019 6 - Chikara Nakagawa(Taika)_26 TOCPA_Japan_19 May 2016_JP

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    26th International Conference of theTOC Practitioners Alliance - TOCPAwww.tocpractice.com 19-20 May 2016 !"#"o#a $apan

    TOC

    Competitive edge that no competitorscan imitate, gained by TOC

    19 th May, 2016

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 2

    Chikara Nakagawa

    20012007

    2013

    TOC 2011SDBR MTA

    MTA TOC

    [email protected]

    Chikara Nakagawa is Managing Director of Taika Industy Co., Ltd,who had worked for HR Department of IBM Japan.

    In 2007, joined to Taika Industry, Coil Center business and Polishing Stainless Steel business.

    In 2011, he implemented SDBR and MTA into Coil Center business,with support from Juntos, and achieved great results.

    Currently, he is working for implementing MTA into Polishing business as well, and seeking further growth through using TOC.

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 5

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 6

    CS SS

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 7

    • –

    • – CS – SS –

    – –

    • –

    – 1000 × 2000 ,1219 × 2438•

    – –

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 8

    CS SS

    20%

    V

    80%

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    %&'(

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 10

    CS SS

    SDBR

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 11

    2010 2011 2012

    10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2

    SDBR/

    1

    2

    1

    SDBR /

    SDBR2

    2

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 12

    • –

    • – –

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 13

    • SS /

    • –

    – – – “ ”

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 14

    &)*

    C

    &

    *'

    A

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 15

    ?

    WO

    LT

    WO

    ?

    WO – Work Or !r"

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 16

    + %&'(

    • TOC 2 – – SDBR (Simplified Drum Buffer Rope) – – MTA (Make to Availability)

    • SDBR

    – – –

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 17

    %&'(

    ○○ ○○○○○○

    (PB)

    “ ”

    “ ” 3

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    %&'(

    – 4.8 1.5~2 ; 60-70%

    • – SS SS

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    %tep1

    CS SS

    SS CCR

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    %tep2

    SS

    7%

    50%

    8%

    20%

    2%4%

    10%

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    CS 1000mm × 2000 1219mm × 2438

    CS SS

    ②SS

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 24

    %tep2

    SS SSCS SS

    C%

    %%

    %%

    wo

    C%

    wo

    wo

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    500 × 500 8

    1000$$

    2000$$

    CS SS

    1000$$

    500$$

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    • –

    – CS

    • –

    – SS•

    SSCS SS

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    %%

    CS C%

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    %tep

    • 1 CSCS SS

    • TOC

    TOC• CS

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    %tep

    • 2 CS –

    • 3 –

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    %tep

    • SS CS

    – SDBR

    – CSCS

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    26 th International Conference of the TOC Practitioners Alliance - TOCPAwww.tocpractice.com 33

    2011 2012 2013

    /

    /

    /

    /

    /

    /

    /

    /

    /

    /

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    &

    W'(

    To)*+

    %&'(

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    %%

    2 0 1 1 / 1

    2 0 1 1 / 3

    2 0 1 1 / 5

    2 0 1 1 / 7

    2 0 1 1 / 9

    2 0 1 1 / 1 1

    2 0 1 2 / 1

    2 0 1 2 / 3

    2 0 1 2 / 5

    2 0 1 2 / 7

    2 0 1 2 / 9

    2 0 1 2 / 1 1

    2 0 1 3 / 1

    2 0 1 3 / 3

    2 0 1 3 / 5

    2 0 1 3 / 7

    2 0 1 3 / 9

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    • CS – CS

    – CS

    MTA

    • – CS SS

    • –

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    – CSCS

    – 40 2 3

    – CS

    – TOC

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    %&'(

    • TOC1

    • TOC

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    MTA

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    CS SS

    MTA

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    • CS

    • “ ”

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    MTA

    2013 2014

    8 9 10 11 12 1 2 3

    MTA• MTA•• WO

    1

    MTA

    2 ×2

    2

    MTA *

    • WO•

    • MTA

    • DBM

    10 wee#s

    WO – Work Or !r"

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    ?

    WO WO

    MTA

    WO

    ?

    WO – Work Or !r"

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    MTA

    R -. 3"WO

    R -. 1 "

    R -. 2"WO

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    ("le1

    • 3

    – –

    + Tar/et e el

    3 1/3 1/3

    WO WO WO WO

    0-33%

    34-66%67-99%

    WO

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    ("le2

    O

    O

    O

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    ("le + &'M

    • •

    0

    10

    20

    30

    40

    50

    60

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

    Physical Inventory Green Buffer Red Buffer Yellow Buffer

    10

    0

    10

    20

    30

    40

    50

    60

    70

    80

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

    1/3

    1/3

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    • MTA 2 – 100% – 30 18 40% – –

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    MTA

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    MTA

    • MTA