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Sakura EndressThe Power of Know How
BA 007 N/08e/02.02
Operating Manual
TMD series
Inteligent Digital
Transmitter
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Table of Contents
General Notes......................................................................................... 3
Cleaning and safety confirmation form .............................................. 4
1. General notes ................................................................................... 5
2. Application ....................................................................................... 5
3. Dimensions & Specification code ................................................... 63.1 TMD transmitter ........................................................................................................ 63.2 TMO transmitter ........................................................................................................ 7
4. Specification ..................................................................................... 84.1 Standard specification .............................................................................................. 84.2 Advanced specification ............................................................................................ 84.3 Features .................................................................................................................... 8
5. Operation principle.......................................................................... 85.1 Mechanism ............................................................................................................... 85.2 Gear structure ........................................................................................................... 95.3 Level encoder ........................................................................................................... 95.4 Primary output module .............................................................................................. 95.5 Secondary output module ......................................................................................... 95.6 Input module............................................................................................................. 9
6. Wiring Installation ........................................................................ 106.1 Installation instruction ............................................................................................. 106.2 Connection.............................................................................................................. 10
7. Operation ........................................................................................ 107.1 Turning on the power switch .................................................................................... 107.2 Adjusting level indicator ......................................................................................... 107.3 Basic operation and adjustment ............................................................................. 117.4 Primary output operation and adjustment ............................................................... 117.5 Secondary output operation and adjustment ........................................................... 117.6 Input operation and adjustment .............................................................................. 11
8. Troubleshooting ............................................................................ 11
9. Specification and its corresponding mode .................................. 129.1 Corresponding system between Transmitter and HHT-2 operation code................... 12
9.2 Corresponding system between primary output and HHT-2 operationcode/module identification code .............................................................................. 12
9.3 Corresponding system between secondary output and HHT-2 operationcode/module identification code .............................................................................. 13
9.4 Corresponding system between input specification and HHT-2 operationcode/module identification code .............................................................................. 14
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General Notes
Instruction Manual:
Please read this manual carefully and make sure you understand its contents before
using the product.
This manual is solely intended to describe product functions and should not be usedfor any other purpose.
No part of this manual may be reproduced or reprinted without permission.
This manual may be subject to change without prior notice.
This manual was prepared with the highest degree of care. However, should you find
any errors or have any questions, contact one of our service offices or your local salesagent.
On safety and improper use:
Follow the safety guidelines presented in this manual when using this product. This isimportant in order to allow the system to control the safe operation by itself. If the user
does not follow these instructions properly, we cannot guarantee the safety of thesystem.
Safety Notes
To maintain a high level of safety and to ensure correct operation, the operator should atall times observe the safety notes given in this operating manual. They are indicated bythe following pictograms:
Observe this note to prevent serious injury or material damage.
Observe this note to prevent serious material damage.
Observe this note to achieve the specified performance of the instrument.
Product Requirements
Power sourceCheck the voltage of the power supply before connecting it to the product. It should bethe exact voltage required for proper operation of the product.
• Use in hazardous areasWhen using the product in the first or second-class hazard location (Zone 1 or Zone 2) besure to use an intrinsically safe or pressure and explosion proof apparatus. Take theutmost care during the installation, wiring, and piping of such apparatus to ensure thesafety of the system. For safety reasons, maintenance or repairs on the product while it isbeing used with such apparatus should only be performed by qualified personnel.
• External connectionWhen an external connection is required, the product should be protectively groundedbefore it is connected to a measurement object or an external control circuit.
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Product Requirements
• Power sourceCheck the voltage of the power supply before connecting it to the product. It should bethe exact voltage required for proper operation of the product.
• Use in hazardous areasWhen using the product in a first or second-class hazard location (Zone 1 or Zone 2) besure to use an intrinsically safe or pressure and explosion-proof apparatus. Take theutmost care during the installation, wiring, and piping of such apparatus. For safetyreasons, maintenance or repairs on the product should only be performed by a certifiedtechnician.
• External connectionWhen an external connection is required, the product should be protectively groundedbefore it is connected to a measurement object or an external control circuit.
Important information regarding the returning of the product
If you are returning the product for any reasons, please make sure to properly clean theproduct in order to avoid exposure to any health hazard for all individuals that handle theproduct.
Please fill out the cleaning/safety confirmation form on the next page and send it alongwith the product.Without the necessary information on safety/cleaning confirmation form, we will not beable to process the return on the product. Before shipping the product, please speak withone of our sales agents or technicians.
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CLEANING AND SAFETY CONFIRMATION FORM
For health and safety of all individuals relate to the returned instruments, please complete a proper cleaningbefore shipping and give the precise information in each section of this form.
Company name: Person to contact:
Address:
Phone number:
Fax number:
REASON FOR RETURNING THE PRODUCT
Type of instrument: Serial number:
Check the appropriate box:
CalibrationRepair Exchange
Return Others
REQUIRED DATA
Processed matter: Solution used for cleaning:
Properties - check the appropriate box(es)
Corrosive
Toxic
Explosive
Biologically dangerous
Radioactive
React with water
Soluble in water
Unknown
The return will not be processed without the completedsafety sheet.
We herein confirm that the returned instruments are free of any dangerous or poisonous materials (acids,alkaline solutions, and solvents). Radioactive contaminated instruments were properly decontaminated prior toshipment accordingly to the radiological safety regulations.
Date:
Signature:
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In the transmitter, the level changes are transmitted via the coupling, gear unit and timingband to the level encoder. Later, the data are converted to digital level values.Microprocessor computes and diagnose the level values and output as level data or alarmsignal. Meanwhile the temperature elements are controlled according to levels. Thetemperature data are also output as digital or analogue signals.
The description on TM series transmitter is composed of 3 parts, (1) HHT-2 operationmanual, (2) module operation manual, and (3) this operation manual.
1. General Notes
TM series transmitter demonstrates its function of measuring and analyzing the contents
of tanks in such places as a petroleum refinery or an oil depot by using in conjunction withthe level gauge performing on site.
2. Main Applications
From the production of oil at the refineries to the storage tank at an oil depot, there is aneed to measure and manage a wide variety of products.
In the chemical industry, this device could be utilized in measuring the surface level oftanks that contain such solvents as acidic and basic solutions, paints, and oils.
TM Transmitter is designed to be installed on the backside of a level gauge head.
Gauge HeadTM transmitter
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3. Specification Code
3.1 TMD Transmitter
A Emitter Common-In case of selecting BCD/Sakura code for primary output
B Collector Common1 1-way 2-wire
2 2-way 2 wire (MIC, BBB)-In case of selecting 2-way 2-wire serial for primary
output
3 2-way 2 wire (MDP)-In case of selecting 2-way 2-wire serial for primaryoutput
4 2-way 2 wire (V1)-In case of selecting 2-way 2-wire serial for primary output
0 None of the above
TMD-1
Primary Output
Function
Protection
SecondaryOutput
Input
Power supply
Body color
Cable Entry
Additional
Specification
1 DC 4~20mA (Standard)2 2-way 2-wire
3 BCD parallel4 Sakura code parallel
0 No Secondary Output + No Input
1 Secondary Output + No Input
2 Secondary Output + Input
3 No Secondary Output + Input
4 Secondary Output (Combination) + No Input5 Secondary Output (Combination) + Input
6 Secondary Output (Combination) + Input (Combination)
7 Secondary Output + Input (Combination)
8 No Secondary Output + Input (Combination)
0 Weather proof (IP55)
1 Flame proof (Threaded Joint Steel Conduit Type)
2 Flame proof (Cable Gland)
0 None (Standard)
1 DC4~20mA
2 Alarm
3 Tank Side indicator (DRM-9700)4 Level Gauge Operation (2 Points)
5 Level Gauge Operation (2 Points) + External Instrument Operation (6 points)
6 External Instrument Operation (8 points)
A DC4~20mA + AlarmB DC4~20mA + DRM-9700
C Alarm + DRM-9700
D DC4~20mA + Alarm + DRM-9700
E DC4~20mA + Level Gauge Operation (2 points)F DRM-9700 + Level Gauge Operation (2 points)
0 None (Standard)
1 DC4~20mA2 Status Contact (max. 4 points)3 Spot Temperature (pt100)5 Average Temperature (max. 10 points, pt100)6 Average Temperature Probe (max. 10 points, pt100)A DC4~20mA + Spot Temperature
C DC4~20mA + Average TemperatureD DC4~20mA + Average Temperature ProbeE Status Contact + Spot TemperatureG Status Contact + Average TemperatureH Status Contact + Average Temperature ProbeJ DC4~20mA + Status Contact
K DC4~20mA + Status Contact + Spot TemperatureM DC4~20mA + Status Contact + Average TemperatureN DC4~20mA + Status Contact + Average Temperature Probe
1 AC100V 50/60Hz (Standard)2 AC110V 50/60Hz
3 AC200V 50/60Hz
4 AC220V 50/60Hz
X Special order on request
0 Silver (Standard)
1 Special order on request
0 Standard Terminal Box A: PF1½ B: PF¾ C: PF1 D: PF11 Special order on request
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TMO15
3.2 TMO Transmitter
0 ............... No Secondary Output + No Input
1 ............... Secondary Output + No Input
2 ............... Secondary Output + Input
3 ............... Secondary Output (Combination)+ Input (Combination)7 ............... Secondary Output + Input (Combination)
8 ............... No Secondary Output + Input (Combination)
0 ............... Weather proof (IP55)1 ............... Flame proof (Threaded Joint Steel Conduit Type)
2 ............... Flame proof (Cable Gland)
0 ............... None (Standard)3 ............... Tank Side indicator (DRM-9700)
0 ............... None (Standard)
1 ............... DC4~20mA2 ............... Status Contact (max. 4 points)
3 ............... Spot Temperature (pt100)
5 ............... Average Temperature (max. 10 points, pt100)
6 ............... Average Temperature Probe (max. 10 points, pt100)A ............... DC4~20mA + Spot Temperature
C .............. DC4~20mA + Average Temperature
D .............. DC4~20mA + Average Temperature Probe
E ............... Status Contact + Spot Temperature
G .............. Status Contact + Average TemperatureH .............. Status Contact + Average Temperature Probe
J ............... DC4~20mA + Status Contact
K ............... DC4~20mA + Status Contact + Spot Temperature
M .............. DC4~20mA + Status Contact + Average TemperatureN .............. DC4~20mA + Status Contact + Average Temperature Probe
1 ............... AC100V 50/60Hz (Standard)
2 ............... AC110V 50/60Hz3 ............... AC200V 50/60Hz
4 ............... AC220V 50/60HzX ............... Special order on request
0 ............... Silver (Standard)
1 ............... Special order on request
0 ............... Standard Terminal Box A: PF1½ B: PF3/4 C: PF1 D: PF1
1 ............... Special order on request
0 ............... Standard (M42XP1.5)
1 ............... Slide coupling (PF ½)
2 ............... Container box (PF ½)9 ............... Special order on request
TMO15
Function
Protection
Secondary Output
Input
Power supply
Body color
Cable Entry
Optical Connector
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4. Specification
4.1 Standard specification
Level A/D
Conversion: Optical non-contact absolute encoder
Range: 0~99,999mmAccuracy: ±1 mm
Power supply: AC 100V, 110V, 200V, 220V, ±10% at 50/60Hz
Power consumption: 22VA (maximum:varies by specification)
Admissible ambient temperature: -20~+60°CLightning arrester: Standard Equipment
Protection: Fire proof (d2G
4)
Weight: Approx. 10kg.
4.2 Detailed Specification
• Primary Output specification (follow the module installation diagram in 9.2)
• Secondary Output specification (follow the module installation diagram in 9.3)
• Input specification (follow the module installation diagram in 9.4)
The settings differ by models and specification codes
4.3 Features
Improved function
Primary output, secondary output, and Input specification are all same as TMG-4000 gauge.
• Improved operation
The handheld terminal (HHT-2) indicates, alarms, and measure average temperature, as well
as trouble inspection.
•Improved maintenance optionSpare parts such as primary output, secondary output, and input module are all same as those
of TMG-4000 gauge.
5. Operation principle
5.1 Element
TIMINGBANDIMINGBAND
GEAREARUNITNIT
TANKNK
GAAUGEGE
HHTHT
MAINAIN
OUTPUTUTPUT
MODULEODULE
SUBUB
OUTLETUTLET
MODULEODULE
INPUTNPUT
MODULEODULE
CPUPU
MODULEODULE
LEVELEVEL
A/DI/F/DI/F
MODULEODULE
BUSLINE
EXTERNALXTERNAL
OUTPUTUTPUT
Upperpper-digitencoderdigitencoder
Loowerr-digitencoderdigitencoder
EXTERNALXTERNAL
INPUTNPUT
EXTERNALXTERNAL
OUTPUTUTPUT
Fig.1
TMD TRANSMITTER
0~89900mm
0~999mm~999mm
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5.2 Gear structure
The amount of wire and tape movement of the mechanical level gauge corresponds toliquid level in tanks, which is transmitted to the measuring drum. Transmission in themeasuring drum turns the coupling of the level gauge, and is further transmitted to thetransmitter. Then, the movement of the mechanical level gauge is transmitted to the
measuring drum. As a result of this process, the coupling of the level gauge is rotatedand eventually it is transmitted to the transmitter. Gear unit activates the level encoder byaccepting this signal.
5.3 Level encoder
Level encoder of the TM series is composed of upper-digit encoder and lower - digitencoder (see. Figure 3)
Lower-digit encoderWhen the patterned disc rotates, the light that pass through the slit also pass through thepatterned shaped slit on the disc.The light that go through the patterned slit on the disc output into the microprocessor afterit is converted into the electronic signal by the digital (optical) sensor.
Upper-digit encoder
Electronically processed counter and optical technology recognition system make up ofupper-digit encoder. Upper-level encoder identifies the signs on the drum surfaceoptically. As a result the level is converted into the combination of on-off signals andoutput into microprocessor.
Figure 3
Lower digit encoder
Disc
Slit
Photo transistorLE D
Counter
Optical sensor
Upper digit encoder
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Please refer to corresponding system between input specification and HHT-2operation code/module identification
7. Operation and adjustment
For operation and adjustment, Handheld Terminal (HHT-2), HHT-2 operation manual, and
module operation manual are required. Prepare these items before you start this section
7.1 Turning on the power switchAfter completing the wiring, check the power supply to make sure they match beforeturning on the power switch. After turning on the power switch, do not turn it off unless youadjust or inspect the machine.
7.2 Level indicator adjustmentConnect HHT-2 to the TM series transmitter and follow Figure 4 to set the level value for theindicator on site.
6. Wiring Instruction
6.1 InstallationTM series transmitter can be installed onto LT-3000, LT-1000 series, and other gauges. For
instruction on installation, please see the specification manual that comes with theinstrument.
6.2 WiringFollow the corresponding specification table to connect the wires to the appropriateterminals. Be careful not to connect the power supply cable to other terminals. Also, donot turn the power on until you finish verifying all wires are hooked up correctly.
5.4 Primary output module
5.5 Secondary output module
5.6 Input module
Please refer to corresponding system between input specification and HHT-2operation code/module identification
Please refer to corresponding system between input specification and HHT-2operation code/module identification
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7.3 Basic operation and adjustmentPlease refer to 9.1 along with HHT-2 operation manual
7.4 Primary output operation and adjustmentPlease refer to 9.2 along with HHT-2 operation manual and module operation manual.
7.5 Secondary output operation and adjustmentPlease refer to 9.3 along with HHT-2 operation manual and module operation manual.
7.6 Input operation and adjustmentPlease refer to 9.4 along with HHT-2 operation manual and module operation manual.
SELECT
E: TGM/TM
PUSH
HHT-2
Enter the assignedlevel data using 10-key
ITEM NO. 04
SET LEVEL?
E
SET LEVEL (MM)
Figure 4
MODE NO. 01 TGMOPERATION?
E
E
MODE NO. 3 ON
NO. 1 SET (LEVEL) ?
ON
DEVICE
: NEXT
MODE
ROM VX.X
MODE
2
00
0
E
LEVEL SETTING OPERATION PROCEDURE
SELECTE: I/F DEVICE : NEXT
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1: DC 4~20mA
2: Alarm output
3: Monitor output
4: Level gauge operation output (2 points)
5: Level gauge operation output (2 points)+ remote device operation output (6 points)
6: Remote device operation output (8 points)
A: DC 4~20mA + alarm output
B: DC 4~20mA + monitor output
C: Alarm output + monitor output
D: DC 4~20mA + alarm output + monitor output
E: DC 4~20mA + level gauge operation output (2 points)
F: Monitor output + level gauge operation output (2 points)
Model name Specification code
MTModule codeHHT-2 operation code
DAC - 1
OUT - 2
DRM - 1
CNT - 2
MODE 06
MODE 14
MODE 01
9.3 Corresponding system between secondary output and HHT-2
operation codes/module identification codes
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9.4 Corresponding system between input specification and HHT-2 operation code/
module identification
Figure 8 Please see the corresponding MODE section of HHT-2 operation manual as
well as the module section of module operation manual.
A: DC 4~20mA input + spot temperature input
C: DC 4~20mA input + average temperature input
D: DC 4~20mA input + alarm output + monitor output
E: Status contact input + spot temperature input
G: Status contact input + average temperature input
H: Status contact input +average temperature probe
J: DC 4~20mA input + status contact input
K: DC 4~20mA input + status contact input + spot temperature input
M: DC 4~20mA input + status contact input + average temperature input
N: DC 4~20mA input + status contact input + average temperature probe
1: DC 4~20mA
2: Status contact input
3: Spot temperature input
5: Average temperature input
6: Average temperature with multi-spot
Model name Specification code
MT
ADC - 2
MODE 10
MODE 07
MODE 00
MODE 14
MODE 09
HHT-2
operation
codeModule
code
ADC - 1 + TSL
- 1B
ADC - 1 + TSL
- 1A
ADC - 1
INT - 1 or 2
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Sakura Endress Co.,Ltd.
862-1 Mitsukunugi,
Sakaigawamura,Higashi-Yatsushirogun,
Yamanashiken 406-0846
Japan
Phone: ++81-55-266-4964
Fax: ++81-55-266-4969
E-mail: [email protected]
Sakura EndressThe Power of Know How
We reserve the right to change specification without notice