CI TIN C TRNG TM

CIC/KAIZEN

FOCUSED IMPROVEMENT

GII THIU

CI TIN C TRNG TM

KAIZEN - CIC

KAI + ZENTHAY I + CHO TT HN

KAIZEN = CI TIN

CONTINUOS IMPROVEMENT CIRCLE

Chu Trnh Ci Tin Lin Tc

T NG

CI TIN C TRNG TM

KAIZEN

CIC

U CNG L CI TIN

C

I T

IN

C

TR

N

G T

M

Bit tn tht & lng ph u? s liu, d liu

Ngi nh TPM

MC TIUCI TIN C TRNG TM

MC TIU

Tng hiu qa vn hnh OEE bng cch gim thiu cc tn tht v

lng ph, nng cao nng sut my.

TN THT & LNG PH

H my, chnh my, thay i sn phm, km cht lng, ti ch,

chy chm do nguyn liu xu, bao b xu, v.v.

Hay - Cc cng vic tn cng nhng khng to ga tr

T BO TR

(Nn tng)

CI TIN C TRNG TM(Xy dng t mt mc cao hn)

(Bo v/ Duy tr ngi nh ci tin)

VAI TR CI TIN C TRNG TMTRONG NGI NH TPM

CCH NHN CA CI TIN C TRNG TM

Ri thay, chng ta thng ch

ch im ny: cng MH/T, sn

lng ...

cn tp trung ch gim

lng ph y: cc loi tn

tht

V D V LNG PH

Mt bao bt git gm:

Bt git 3000 3000

bao b 500 500

Cng sxut 1500 1500

X bao, x l 500

Tng cng 5000 5500

Lng ph lm tng gi thnh -> gim li

nhun -> km hiu qu

CI TIN C TRNG TM?

Thay i nh nhng to ra Ci tin ng k so vi trc

t tn tin bc v thi gian (khng u t ln)

Tp trung im yu nht trong dy chuyn (bottleneck)

Thc hin ngay - lm ngay mt t hm nay tt hn l mt k

hoch to ln vo ngy mai.

Kt qa: pht trin con ngi + li ch tnh c bng tin

Khai thc theo cch nhn CI TIN C TRNG TM

H

hng

1%

6%

Thi gian

Vn c gii quyt

H

hng

1%

6%

Thi gian

Cha c liCh ngng h hng

Ta t t ch tiu phn u

H

hng

1%

6%

Thi gian

0.5%

C li tht s

H

hng

1%

6%

Thi gian

0.5%

Duy tr

CIC/KAIZEN L G?

CIC/KAIZEN l ... .

Ci tin c trng tm

t t giy di nh mt tri, v hi.

t knh lp vo, t giy chy !

CIC/Kaizen l knh lp tp trung n lc to

CI TIN NG K

CI TIN C TRNG TM L G?

Chng trnh gim tn tht cc loi, nng cao hiu qa

hot ng ca CON NGI, MY MC, VT T

(MAN, MATERIALS & MACHINE)

Chng trnh ci tin da trn bng phn tch cc loi

tn tht

Ci tin c tin hnh bi cc nhm nh (

80

90

100

110

120

130

140

150

Nap chai Vo chai Dong nap Vo thung

Toc

o

Tdo thuc Tdo chi tieu Tdo th/ke

Improve design of bottleneck machine

Ci tin thit k my chm nht

TRNG TM U?KHU CHM NHT CA DY CHUYN!

Nhiu cng ty ch c gng tng tc thc t ca dy chuyn n tc c cho l ti a, nhng

thng kh nng thc s ca my, tc thit k li cao hn.

Ci tin hiu qu dy chuyn i hi phi ci tin thit k ca my chm nht.

C PHI L CI TIN?

c thng lng

Hn cng

c lun cng

KHNG !

V chai Bao giCn

30

giy

4060 20

giy

4060

CI TIN C TRNG TM?

V chai Bao giCn

C phi l ci tin? NG

Ci tin c trng tm? KHNG !!!

V chai Bao giCn

30

giy

4060 30

giy

4050

CI TIN C TRNG TM?

V chai Bao giCn

C phi l ci tin? NG

Ci tin c trng tm? NG !!!

AI THC HIN CTCTT?

Bo tr(Tnh trng hin hu)

Lnh o NM

T trng

Nhn vin

Innovation

Nhn vin thc hin CTCTT

Lnh o PX

CTCTT do cp qun l thc hin c phi hp cc ban ngnh chuyn

mn

S cng vic

V d: CNG VIC CA T TRNG?

TRC Y

T trng: GIM ST nhn vin -

Khng to ra gi tr

TPM

T trng: NGN

NGA LNG PH hao

ht t cng vic ca nhn

vin

CI TIN C TRNG TM

CIC/KAIZEN

FOCUSED IMPROVEMENT

CC BC THC HIN

0. Chn ti, xc nh mc tiu.

1. Tm hiu tnh hnh thc t.

2. Loi tr cc bt thng (kt hp AM)

3. Phn tch nguyn nhn (h hng).

4. Lp k hoch ci tin.

5. Thc hin cc hot ng ci tin.

6. Kim tra kt qu (c tt nh mong mun?).

7. Tiu chun ho & Duy tr trnh tr li tnh trng c.

8 BC THC HIN CTCTT

BC 0: CHN TI + MC TIU.

Chn ti theo mc tiu chung ca nhm.

Nhm t tr li cc cu sau:

Vn c nghim trng khng?

Nhm chng ta c kh nng gii quyt vn ny?

C li g khi gii quyt vn ny?

Liu ta c th th sc sng to?

Cp trn c ng h nhm chng ta v vic ny?

BC 0: CHN TI + MC TIU

Nhng ni cn tp trung lm ci tin:

Ni yu km nht trong dy chuyn.

My no c tn tht cao nht

My no ph bin trong nhiu dy chuyn ca PX

C kt qu trong vng 3 thng

V chai Bao giCn

30

giy

4060 30

giy

4050

Ni yu km nht trong dy chuyn?

V chai Bao giCn

C phi l ci tin? NG

Ci tin c trng tm? NG !!!

BC 0: CHN TI + MC TIU

MC TIU: SMART

C th Specific

o lng c Measurable

C th t c Achievable

Thc t Realistic

C hn nh Time bound

lm sao bit rng nhm t mc tiu ra

BC 1: TM HIU TNH HNH THC T.

Thu thp thng tin tng bit trc y v vn : phn tch

ngng my, sa cha, ph tng thay....

Quan st hin trng c thm bng chng c th, khch

quan

Cht lc thng tin c th trong phm vi ti, trnh b

nhiu.

BC 1: TM HIU TNH HNH THC T.

Lm vic theo nhm

Qun l bng trc quan

Nng cao v mt tinh thn

Hot ng nhm cht lng

K thut t gic

H thng xut sng kin

LOI B LNG PH

QUN GIA BNG 5S

TIU CHUN HO

Hot ng cng nhn

Thng tin lin lc

My mc thit b

Sn phm

vt liu

Ql cht lng v an ton

Ql chi ph Ql hu cn

QUN L LI NHUN

Ngi Nh Gemba

BC 2: LOI TR CC BT THNG

Kinh nghim cho thy hu ht cc vn u xut pht t

qu trnh xung cp ca thit b.

Cc thnh phn ca ti phi c a tr v tnh trng tt

trc khi tin hnh tm hiu phn tch.

Do vy, cc tiu chun v sinh + bi trn + kim tra cn phi

c duy tr trong phm vi ca ti

Ba trn cho thy mi lin h vi AM t bo tr, ngha

l: Ci tin phi i i vi T bo tr

BC 3: PHN TCH NGUYN NHN

S dng cc cng c: pareto, s xng c, hi ti sao 5

ln . phn tch tm nguyn nhn.

Tin hnh phn tch thng tin c th, c ngha v d hiu

Tm nguyn nhn gc

Khch quan, khng on m

Khuyn khch ng no, a ra tht nhiu kin

BC 4: LP K HOCH CI TIN.

Lm ci g: lp danh sch Vic cn lm bng cch la

chn kin thch hp nht:

c kh nng thc hin bng chnh sc mnh

p ng mc tiu ra

Ai lm: phn cng cc thnh vin trong nhm: ai? lm g?

Khi no xong: thng nht thi hn hon tt tng cng

vic

Khuyn khch ng no, a ra tht nhiu kin

NG NO

1. Mc ch: Nhm khuyn khch cc suy ngh sng to v ny sinh

cc tng mi

2. Nguyn tc:

Khng Ch Trch: ch trch s hn ch tng

Khuyn Khch Tng in R: hoan nghnh tt c mi tng

Khng Gii Hn: cng nhiu cng tt

Qa Giang: thm vo, gom : Thm mm dm mui

Ghi Ra Tt C: ngi ghi KHNG cn sa cha hay din gii

thm, s cht lc sau.

BC 5: THC HIN.

Lm theo phn cng ca nhm Ch thi hn hon tt

Theo di tin trnh, phi hp cc cng vic

BC 6: KIM TRA KT QU

Kim tra kt qu t c so vi mc tiu ra

iu chnh vic cn lm cho t kt qu theo mc tiu

ra

BC 7: TIU CHUN HO BI HC MT IM

Tiu chun ho cc thnh qu t c (Bi hc mt im

)

Hun luyn: t nay tr i, mi ngi phi lm theo nhng g

lm khi ci tin

Gim st kt qu, duy tr thnh qu t c, trnh tr li

tnh trng c.

Bi hc rt ra t qu trnh thc hin ci tin, vit Bi hc mt

im ph bin cho cc nhm khc

CI TIN C TRNG TM:

I TNG BC MT

Lm v r sot tng bc mt, khng b qua bc, bo m

thc hin tng bc c hiu qa.

Vic r sot i hi tng thnh vin bo co tin trnh v xem

xt k lng cng vic trc khi hp tp i qua bc tip

theo

LU TRNH THC HIN CIC/KAIZEN

CHN TI

BI HC MT IM

THNG TIN

K HOCH

PHN TCHMC TIU

KT QU

0. Chn ti, xc nh mc tiu.1. Tm hiu tnh hnh thc t.2. Loi tr cc bt thng (kt hp AM)3. Phn tch.4. Lp k hoch ci tin.

P

D 5. Thc hin cc hot ng ci tin.

C 6. Kim tra kt qu (c tt nh mong mun?).

A 7. Tiu chun ho & Duy tr trnh tr li tnh trng c.

TM TT CIC/KAIZEN

Ht

hn gp li...