Ecomax402502602 Service Manual

Embed Size (px)

Citation preview

  • 8/9/2019 Ecomax402502602 Service Manual

    1/36

    HOBART GmbHAn ITW -Company

    EFFICIENT RELIABLE INNOVATIVE

    SERVICE TRAINING CENTER

    Service Manual

    !"#$ &'()*+,- #$ ./'&)(+& 0'/ #,-+/,12 )$+ ',234!"+ &+-1#2+& $+--#,5$ 1,& $+/6#(#,5 *)$- 7+ (1//#+&

    ECOMAX 402/452/502Start Serial No.: 8663 0001 8663 3999 EEPROM: 897547-6Facelift as of Serial No.: 8663 4000 EEPROM: 897547-17

    ECOMAX 602/612/AM-10/AM-11Start Serial No.: 8657 1001 8667 2999 EEPROM: 897547-6Facelift as of Serial No.: 8657 3000 EEPROM: 897547-17

  • 8/9/2019 Ecomax402502602 Service Manual

    2/36

    !"#$%&" (#)%*%*+ &"*("#

    &,*("*(!

    -. !()*/)#/ 0,/"1! 2 ,$"#$%"3 ..................................................................................................................................... 4

    444444444444444444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444444444444444444

    5. 0)&6%*" /%0"*!%,*! ........................................................................................................................................................ 7

    444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444 444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444

    4. %*!()11)(%,* ....................................................................................................................................................................... 8

    44444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444 44444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444444

    9. &,*(#,1! ............................................................................................................................................................................. :

    7. %*%(%)1 ;,,!("#

  • 8/9/2019 Ecomax402502602 Service Manual

    3/36

    !"#$%&" (#)%*%*+ &"*("#

    -. !()*/)#/ 0,/"1! 2 ,$"#$%"3

    -.- "&,0)E 9D5 +1)!!3)!6"# =+F!"#%"!?

    *G. /HIJKH &GLH "">#,0 -? >MGNMOP

    *G. =1"/?

    >MGNMOPQ #OKRQS6M.

    +TOQQHQS6M.

    3JMJUN

    /JONMOP "KGPOV 9D5F-D

    "KGPOV 9D5F-5

    "KGPOV 9D5!F-D

    "KGPOV 9D5!F-5

    "KGPOV 9D5F5D

    "KGPOV 9D5!F5D

    *GWHX !"+ 5/++, -?

    -.5 "&,0)E 975 MGNMOPQ #OKRQS6M.+TOQQHQS6M.

    3JMJUN/JONMOP

    "KGPOV 975FCD

    "KGPOV 975FC-

    "KGPOV 975FCD "KGPOV 975FC-X

    (1$-+/ 1- -"+ /+1/$#&+4

    -.4 "&,0)E 7D5 MGNMOPQ #OKRQS6M.(HTTHMS6M.

    3JMJUN/JONMOP

    "KGPOV 7D5F-D

    "KGPOV 7D5F-5

    "KGPOV 7D5!F-D

    "KGPOV 7D5!F-5

    "KGPOV 7D5F5D

    "KGPOV 7D5!F5D

    8 "KGPOV 7D5F5- "KGPOV 7D5F4D

    "KGPOV 7D5F-9-

    *GWHX !"+ 5/++, -?

    #HPOMRQ YGM LHIJKH KGLH "KGPOV 9D5S7D5X "KGPOV F-DSF-5 =ZJW[G\W ]!]? "KGPOV F-5 "KGPOV F5D "KGPOV F5-

    "KGPOV F4D "KGPOV F-9- ! *+1,$ -"1- 1 $'0-+,+/ #$ #,-+5/1-+&4

    !

  • 8/9/2019 Ecomax402502602 Service Manual

    4/36

    !"#$%&" (#)%*%*+ &"*("#

    -.9 "&,0)E 8D5S8-5 6,,/F/%!63)!6"#

    *G. /HIJKH &GLH "">#,0 -? >MGNMOP*G. =1"/?

    >MGNMOPQ #OKRQS6M. 3JMJUN/JONMOP

    "KGPOV 8D5 F-D S

    )0F-D S )0F-- "KGPOV 8D5 F--

    "KGPOV 8D5! F--

    "KGPOV 8-5 F-D

    "KGPOV 8-5! F-D

    8 "KGPOV 8-5 F9D

    "KGPOV 8-5 F9-

    "KGPOV 8-5 F-9-

    *GWHX !"+ 5/++, -?

    #HPOMRQ YGM LHIJKH KGLH "KGPOV 8D5S8-5S)0-DS)0F--X "KGPOV 8D5F-DS)0F-DS)0F--

    "KGPOV 8D5F--SOTT 8-5

    "KGPOV 8-5F9D ! *+1,$ -"1- 1 $'0-+,+/ #$ #,-+5/1-+&4

    !

  • 8/9/2019 Ecomax402502602 Service Manual

    5/36

    !"#$%&" (#)%*%*+ &"*("#

    5. 0)&6%*" /%0"*!%,*!

    5.- "&,0)E 9D5S975S7D5

    /JPHUQJGUQ =PP? "KGPOV 9D5 "KGPOV 975 "KGPOV 7D5

    5.5 "&,0)E 8D5S8-5

    7 4 0

    713

    4 4 0

    8 6 0 *

    1 4 8 0 *

    1 9 6 0 *

    2 0 0 *

    635107

    6 3 5

    8 2 1

    1 0 7

  • 8/9/2019 Ecomax402502602 Service Manual

    6/36

    !"#$%&" (#)%*%*+ &"*("#

    4. %*!()11)(%,*

    4.- "1"&(#%&)1 &,**"&(%,*

    4.5 3)("# &,**"&(%,*([H POK[JUHQ P\QW ^H G_HMOWHL ZJW[ _GWO^TH ZOWHM.

  • 8/9/2019 Ecomax402502602 Service Manual

    7/36

    !"#$%&" (#)%*%*+ &"*("#

    9. &,*(#,1!

    - ,*S!(,>

    _HMPOUHUW

    )YWHM QZJWK[ GYYc W[H POK[JUH JQ UGW IGTWONH YMHHd

    5 >MGNMOP 7)--',$ - 5

    4 /MOJUS,

  • 8/9/2019 Ecomax402502602 Service Manual

    8/36

    !"#$%&" (#)%*%*+ &"*("#

    7. %*%(%)1 ;,,!("#

  • 8/9/2019 Ecomax402502602 Service Manual

    9/36

    !"#$%&" (#)%*%*+ &"*("#

    8. 6A/#)B1%& !&6"0)(%&!

    8.- 1"+"*/ ,< &,0>,*"*(! )+" 4 ?

    "#$%&' ()* ()*+ ()* ()*+ ,)* ,)*+ ,)* ,)*+

    -.) -.* -.) -.* -*) -*) -.) -.* -.) -.* -*) -*)

    /. !"#$"%&'(%" *"+*,% -,,*'"% . . . . . . . . . . . .

    /* !"#$"%&'(%" *"+*,% '&+/ . . . . . . . . . . . .

    /0 0%"**(%" '%&+*#1''"% -,,*'"% 222 222 . . . . 222 222 . . . .

    /( 0%"**(%" '%&+*#1''"% '&+/ . . . . . . . . . . . .". 3,,*'"% 4"&'1+5 ,1,) 23

    677808980: ;8; 222 222 222 222 222 222 4 4 4 4 222 222". 3,,*'"% 4"&'1+5 015) 23

    @;78. 8980: .'*,4 222 222 222 222 222 222 222 222 222 222 4 4

    ". 3,,*'"% 4"&'1+5 015) 23 @;78. 8980: .'*)4 222 222 222 222 . . 222 222 222 222 222 222

    ". 3,,*'"% 4"&'1+5 .16) 23 @;78. 8980: =8= 4 4 4 4 4 4 222 222 222 222 . .

    "* !&+/ 4"&'1+5 =AB7 /C . . . . . . . . . . . .

    7.8.

    C&*4 $(#$ 7A@D /CDA7 EF . . . . . . 222 222 222 222 222 222

    7.8.

    C&*4 $(#$ 7A;G /C=7A7 EF 222 222 222 222 222 222 . . . . . .

    7*

    8*H1+*" $(#$ 7A=6 /CI 7A?>6A7 EF 222 222 . . . . 222 222 . . . .

    70 H1+*" &1J J1*$"+*"% . . . . . . . . . . . .

    7( K"'"%5"+' J1*$"+*"% L1' . L1' . . . L1' . L1' . . .

    7, K%&1+ $(#$ L1' . L1' . . . L1' . L1' . . .

    +. H""J2*M1'N4 O 4,,J8J,,% . . . . . . . . . . . .+* P#$"QQ"% 222 222 . . 222 . 222 222 . . 222 .

    +0 222 222 . . 222 . 222 222 . . 222 .

    9. 222 222 . . . . 222 222 . . . .

    9. . . 222 222 222 222 . . 222 222 222 222

    901. R&QS" %"*1+ 222 222 . . 222 . 222 222 . . 222 .

    9(1* TM1'N41+5 S&QS" *,U'"+"% 222 222 . . 222 . 222 222 . . 222 .

    . . . . . . . . . . . . .

    * 222 222 . . . . 222 222 . . . .

    . . 222 222 222 222 . . 222 222 222 2220 0%"**(%"2Q"** -,,*'"% 222 222 . . . . 222 222 . . . .

    0%"**(%" -,,*'"% . . 222 222 222 222 . . 222 222 222 222

    ( C&*4 &%#* . . . . . . . . . . . .

    , H1+*" &%#* . . . . . . . . . . . .

    : T&Q' N4-"% 222 222 . . 222 . 222 222 . . 222 .

    5 H"*1+ 222 222 . . 222 . 222 222 . . 222 .

    *GWHQX ) LMOJU _\P_ 9D5 D-F59D:@9F- LMOJU _\P_ 9D5! D-F7-D-79F-

    LMOJU _\P_ 7D5 D-F59D:@7F- LMOJU _\P_ 7D5! D-F7-D-74F- LHWHMNHUW LJQ_HUQHM 9D5S7D5 D-F59D:@8F-

  • 8/9/2019 Ecomax402502602 Service Manual

    10/36

    !"#$%&" (#)%*%*+ &"*("#

    8.-.- !&6"0)(%&

  • 8/9/2019 Ecomax402502602 Service Manual

    11/36

    !"#$%&" (#)%*%*+ &"*("#

    8.-.4 !&6"0)(%& #"!!B#"F1"!! ;,,!("#?

    !""#$%& (&)*+*+,

    -

    .

    -

    .

    /!0

    10

    2

    3/

    !/012!2!.

    30

    4/50

    4.52

    326/

    7

    8

    626 0

    0

    40- 9:;*+

  • 8/9/2019 Ecomax402502602 Service Manual

    12/36

    !"#$%&" (#)%*%*+ &"*("#

    8.-.7 !&6"0)(%&

  • 8/9/2019 Ecomax402502602 Service Manual

    13/36

    !"#$%&" (#)%*%*+ &"*("#

    8.5 1"+"*/ ,< &,0>,*"*(!

  • 8/9/2019 Ecomax402502602 Service Manual

    14/36

    !"#$%&" (#)%*%*+ &"*("#

    8.5.- !&6"0)(%&

  • 8/9/2019 Ecomax402502602 Service Manual

    15/36

    !"#$%&" (#)%*%*+ &"*("#

    8.5.4. !&6"0)(%&

  • 8/9/2019 Ecomax402502602 Service Manual

    16/36

    !"#$%&" (#)%*%*+ &"*("#

    :.

  • 8/9/2019 Ecomax402502602 Service Manual

    17/36

    !"#$%&" (#)%*%*+ &"*("#

    :.5 >#"!!B#" (#)*!0%(("# ;4S;9

    ,\W_\W $GTWONH >MHQQ\MH (MOUQPJWWHM ;4 ;GGQWHM =JY JUQWOTTHL?

    @7 b&

    ,\W_\W $GTWONH g >MHQQ\MH (MOUQPJWWHM ;9 (OUR

    g )LLJWJGUQ YGM _MHQQ\MH WMOUQPJWWHM ;9 =WOUR?X

    "KGPOV (OUR 6HOWJUN ,* (OUR

  • 8/9/2019 Ecomax402502602 Service Manual

    18/36

    !"#$%&" (#)%*%*+ &"*("#

    :.4 /,!%*+ "jB%>0"*(

    /JQ_HUQHMQ

    "KGPOV >OMW *G. /HTJIHM` #OWH 6GQH %UQJLH

    /HWHMNHUW

    #JUQH OJL

    >MHF)Lk\QWHL $OT\HQ

    /HWHMNHUW

    #JUQH OJL

    /GQONH

    /HWHMNHUW A- '/ /#,$+ .)*. 05 4 0- .)*.4

    #JUQH OJL 4 HUL GY ZOQ[ K`KTH4

  • 8/9/2019 Ecomax402502602 Service Manual

    19/36

    !"#$%&" (#)%*%*+ &"*("#

    :.9 !,

  • 8/9/2019 Ecomax402502602 Service Manual

    20/36

    !"#$%&" (#)%*%*+ &"*("#

    :.9.5 !,

  • 8/9/2019 Ecomax402502602 Service Manual

    21/36

    !"#$%&" (#)%*%*+ &"*("#

    :.7 ;,,!("# S ()*f S ("0>"#)(B#" >#,;"!

    >OMWQ ZJW[ ;GGQWHM >OMW *\P^HMQ

    "KGPOV 9D5 "KGPOV 975S7D5 "KGPOV 8D5S8-5

    ;GGQWHM $GT\PHS3OWHM &GUQ\P_WJGU #JUQH &`KTH

    9D5 975S7D5 8D5

    >MHQQ\MH;GGQWHM

    >MHQQ\MHFTHQQ;GGQWHM

    (OUR $GT\PHS(OUR 6HOWJUN

    9D5 975S7D5 8D5

    *,("X%Y GUH GY W[H WHP_HMOW\MH _MG^HQ =;-S;5? JQ G\W GY ]UGMPOT] MOUNH =iCC b& O__MGV. Se b&? c W[HU W[HKGUWMGT JQ QZJWK[HL GYY. !HMIJKHc K\QWGPHMc GM POK[JUH QHTHKWJGU PHU\ KOU ^H QWJTT G_HUHL.([H _MG^HQ KOU ^H K[HKRHL JU W[H QHMIJKH PHU\ =QHH QHKWJGU -D.5 !HMIJKH /JONUGQWJKQ GU _ONH57 ?.

  • 8/9/2019 Ecomax402502602 Service Manual

    22/36

    !"#$%&" (#)%*%*+ &"*("#

    @. 3)!6%*+

    @.- ("&6*%&)1 /)() 2 3)!6 >B0>S#%*!" >B0>

    0,/"1 >OMW *G. $GTWONH S [OQHQ &\MMHUW &O_OKJWGM >GZHM %P_HTTHM

    "KGPOV 8D5)0F-DS)0F--

    "KGPOV 8-5

    "KGPOV 9D5

    "KGPOV 975S7D5

    "KGPOV 8D5S)0F-DS)0F--

    ([H !HMIJKH fJWQ JUKT\LHX "KGPOV 8-5

    "KGPOV >OMW *G. $GTWONH S [OQHQ &\MMHUW &O_OKJWGM >GZHM %P_HTT

    8D5!S8D5F--c 8-5=!?9D5!F-DS9D5!F-5c9D5F5DS9D5!F5D7D5 QOPH KGLHQ

    *,("X

  • 8/9/2019 Ecomax402502602 Service Manual

    23/36

    !"#$%&" (#)%*%*+ &"*("#

    C. 6,,/ 2 /"()%1!

    6GGL TJYW [OULTH Q\__GMW

    60

    6

    X Y

    36

    !_MJUN ^GTW =YGM OTT PGLHTQ?X@@48@4F5 V `

    )Lk\QWPHUW GY WHUQJGU Q_MJUNQ

    )

    UGUFJUQ\TOWHL [GGL

    (HUQJGU Q_MJUNX@@4848F4

    -#', '/ (2'$+$4

    (GG P\K[ Q_MJUN YGMKHX

    (3(2+4

    0ORH Q\MH W[OW JU ]QWOULF^`] _GQJWJGUc W[H [GGLUHJW[HM G_HUQ UGM QTGZT` KTGQHQ.

  • 8/9/2019 Ecomax402502602 Service Manual

    24/36

    !"#$%&" (#)%*%*+ &"*("#

    -D. "1"&(#,*%& &,*(#,1

    -D.- &B!(,0"# !"((%*+!

    #Hm\JMHPHUWQX 0OK[JUH ,

  • 8/9/2019 Ecomax402502602 Service Manual

    25/36

    !"#$%&" (#)%*%*+ &"*("#

    -D.5 !"#$%&" /%)+*,!(%&! =

  • 8/9/2019 Ecomax402502602 Service Manual

    26/36

    !"#$%&" (#)%*%*+ &"*("#

    5. ,B(>B( &,*(#,1 =

    !"((%*+ /"()%1!X

    &GUWMGT ,\W_\WQ"KGPOVX

    &GUWMGT ,\W_\WQ"KGPOVX

    f-S"- 05 07 A- A9.5 09 A4.- 04 f5S"5 0-

    f-S"- A- 07 09? 04 f5S"5 0-

    #HTO - 65D

    4. %*%(%)1 ;,,!("#

  • 8/9/2019 Ecomax402502602 Service Manual

    27/36

    !"#$%&" (#)%*%*+ &"*("#

    9. !3%(&6%*+

  • 8/9/2019 Ecomax402502602 Service Manual

    28/36

    !"#$%&" (#)%*%*+ &"*("#

    -D.4 0)&6%*" (A>" !"((%*+ =(%,*X '0 -"+ K\MMHUWT` _MGNMOPPHL _MGNMOP U\P^HM #$

    !"((%*+ /"()%1!X1HYW LJQ_TO` #JN[W LJQ_TO

    >MGNMOP *\P^HM !HTHKWJGU

    >MGNMOP*\P^HM

    -DDCD@D:D8D7D9D4D5D-

    0OK[JUH(`_H

    (, "E%( (6" 0"*BX

  • 8/9/2019 Ecomax402502602 Service Manual

    29/36

    !"#$%&" (#)%*%*+ &"*("#

    -D.9 !,(%,*? #Hm\JMHPHUWQX 0OK[JUH ,

  • 8/9/2019 Ecomax402502602 Service Manual

    30/36

    !"#$%&" (#)%*%*+ &"*("#

    -D.7 >#%*("/ &%#&B%( ;,)#/ =

  • 8/9/2019 Ecomax402502602 Service Manual

    31/36

    !"#$%&" (#)%*%*+ &"*("#

    --. /,!)+" (%0"!

    "KGPOV 9D5 =4 1"/Q?

    #JUQH IGT\PH _HM K`KTHX 5.7D T

    /HWHMNHUW>\P_ 4.DD TS[

    #JUQH )JL>\P_ D.9D TS[

    "KGPOV 975S7D5 =4 1"/Q?

    #JUQH IGT\PH _HM K`KTHX 5.CD T

    /HWHMNHUW>\P_ 4.DD TS[

    #JUQH )JL>\P_ D.9D TS[

    "KGPOV 8D5S8-5 =4 1"/Q?

    #JUQH IGT\PH _HM K`KTHX 5.CD T

    /HWHMNHUW>\P_ 4.DD TS[

    #JUQH )JL>\P_ D.9D TS[

  • 8/9/2019 Ecomax402502602 Service Manual

    32/36

    !"#$%&" (#)%*%*+ &"*("#

    -5 0"*( )*/ >#,+#)0

  • 8/9/2019 Ecomax402502602 Service Manual

    33/36

    !"#$%&" (#)%*%*+ &"*("#

    -5.5 ("0>"#)(B#" 0,/%

  • 8/9/2019 Ecomax402502602 Service Manual

    34/36

    !"#$%&" (#)%*%*+ &"*("#

    -5.4 &6)*+"! ,* (6" &%#&B%( ;,)#/

    *,("X 7

    - 4 KOUUGW 7+ )$+& JU KGP^JUOWJGU "">#,0 @C:79:F-:.

    !

    # !# $#% # '# ( #) #*# + #! ,

    -./%

    -.$

    - . & -.' - .(

    - . !

    0!- .!,

    -.+ - 1* - .)

    . 23 %

    .2 3 ! .2 3 $

    !

    # ! '

    4156 7 5 8 9:2 :$

    !

    #,

    3 5 58

    ;

    ?

    @ = 1 1 1 A

    B A1

    4 C1 6

    D A7 = >= A

    E > F

    # ! %

    # ! &

    ! !

    G

    . !

    !

    !

    H2

    I J K

    L G

    G .!

    4! !

    $

    4$ 4%!

    $

    !

    $

    H8A;; M8A68CE;N =66A8 9I I4K2-

    9 %

    #

    $

    H8A;; M8A68CE;N =66A8K:G0

    9&

    #

    $

    KANOA8C6M8A;AE;58 9II4K2-

    9!

    KANOA8C6M8 A;AE;58K:G0

    9 $

    G

    .

    G

    .

    G

    .

    G

    .

    G

    .

    G

    .

    G

    .

    %&'( )$&*+,-&*. (/0)1*, 23456575

    -&*. (/0)1*

    88-9:%

    2345647!4

    955;6A8 ?AC6=EP

    5Q;A8BAE56>?

    !"# % !"# & !"# '

    *,("X

  • 8/9/2019 Ecomax402502602 Service Manual

    35/36

    *,("!

    !"#$%&" (#)%*%*+ &"*("#

  • 8/9/2019 Ecomax402502602 Service Manual

    36/36

    SERVICE TRAINING CENTER

    An ITW-Company