Jidhaa Coal

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    Australian LV Coal Producers:Proven performance, but where to next?

    Ross Stai n lay

    ener al Manager Mar ket i ng

    Jel l i nbah Resour ces

    CoalTrans World Anthracite PCI Conference, September 2004, Hanoi

    Jellinbah Resources

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    Outline

    Mines

    Location

    Production

    Quality

    InfrastructurePort, Rail

    End Use

    PCI and other uses

    Future Projections

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    Mines

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    1.6 MtExpor t Sales

    2003/2004

    GladstonePort

    BlackwaterRail System

    Yarrabee CoalCompany

    Mine Operator

    YARRABEEMine Name

    4.0 MtExport Sales2003/2004

    GladstonePort

    BlackwaterRail System

    Jellinbah

    Resources

    Mine Operator

    JELLINBAHMine Name

    1.9 MtExport Sales

    2003/2004

    Dalrymple BayPort

    GoonyellaRail System

    Foxleigh MiningMine Operator

    FOXLEIGHMine Name

    5.2 MtExpor t Sales

    2003/2004

    Dalrymple BayPort

    GoonyellaRail System

    Australian Premium

    Coals

    Mine Operator

    COPPABELLA /

    MOORVALE

    Mine Name3.7 MtExport Sales

    2003/2004

    Hay PointPort

    GoonyellaRail System

    BMAMine Operator

    SOUTH WALKER

    CREEK

    Mine Name

    Queensland LV Coal Producers

    Total ReservesMeasured 363 Mt

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    Queensland LV Coal Exports

    0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    1995/96 1996/97 1997/98 1998/99 1999/00 2000/01 2001/02 2002/03 2003/04

    Austral ian Fiscal Year (ending 30 June)

    Mt

    Moorvale

    Foxleigh

    Coppabella

    Sou th Walker Creek

    Yarrabee

    Jellinbah

    Source: Department of Natural Resources & Mines - Qld Coal Industry Reviews

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    0

    5

    10

    15

    20

    25

    Source: Department of Natural Resources & Mines, 2003 Australian Black Coal Statistics

    Queensland Coal Mines Strip Ratio

    Strip Ratio (bcm / product tonne)

    LV Coal is shown in red

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    LV Coals from Queensland

    0.40

    0.45

    0.50

    0.55

    0.60

    0.65

    0.70

    9 10 11 12 13 14 15 16 17

    VM % (ad)

    TS % (ad)

    Jellinbah

    Coppabella

    Sou th Walker Creek

    Foxleigh

    Yarrabee

    Moorvale

    Area is proportional to tonnes

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    Queensland Rangal CoalsPCI / Thermal Fraction CPP Flowsheet

    DMC

    (Secondary)

    DMC(Primary)

    FINES

    CIRCUIT

    FINESCIRCUIT

    REJECT PCI /THERMAL

    COKINGCOAL

    Coarse

    Intermediate

    Fines

    Slimes

    FEED SIZE PROCESS

    * DMC = dense medium cyclone

    F

    S

    S

    F

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    Infrastructure

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    QR* Coal Railings (*formerly Queensland Rail)

    50

    70

    90

    110

    130

    150

    1990/91

    1991/92

    1992/93

    1993/94

    1994/95

    1995/96

    1996/97

    1997/98

    1998/99

    1999/00

    2000/01

    2001/02

    2002/03

    2003/04

    Mt

    Source: QR

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    QR Rail Snapshot

    250 locomotives

    5 500 coal wagons

    Average 470 services a week

    Train Sizes up to 10 000 t

    Average 7 000 t

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    Queensland Coal Exports by Port(2003/04 Provisional Figures)

    Gladstone

    Brisbane

    Abbot Point

    Dalrymple Bay

    Hay Point

    LV Coal

    Other

    3 Mt

    42 Mt

    34 Mt

    44 Mt12 Mt

    Source: Barlow Jonker Aug 04

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    CQPA Port of Gladstone - Coal Exports

    0

    5

    10

    15

    20

    25

    30

    35

    40

    45

    1999/00 2000/01 2001/02 2002/03 2003/04

    Mt

    Barney Poin t

    RGTCT Non -blended

    RGTCTBlended

    1993/94 exports

    = 18 Mt approx

    Source: Central Queensland Ports Authority

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    Hay Point Coal Terminal Throughput

    0

    5

    10

    15

    20

    25

    30

    35

    40

    1999/00 2000/01 2001/02 2002/03 2003/04

    Mt

    ProvisionalSource: Barlow Jonker Aug 04

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    Dalrymple Bay Coal Terminal- Historic and Projected Capacity

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010

    Australian Fiscal Year (ending 30 June)

    Mtpa

    Actual Throughput

    Net Operational Capacity

    High Case pro jectionsLo w Case pro jectio ns

    Source: Prime Infrastructure

    Projected

    Expansion

    Stage 1

    2

    3

    45

    6

    High

    Low

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    Util isation of Port Capacity - 2003

    97 %

    91 %81 %

    0

    10

    20

    30

    40

    50

    60

    Dalrymple Bay Gladstone Hay Poin t

    Mt

    Exports (Mt) Capacity (Mt)

    Source: Barlow Jonker Aug 04

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    Queensland Coal Industry- Working Days Lost per 1000 Employees

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    8000

    1996 1997 1998 1999 2000 2001 2002 2003

    Calendar Year

    No. of Days

    Source: Australian Bureau of Statistics

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    End Use

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    Pulverized Coal Injection into Blast Furnaces

    Coke

    PCI

    Coal

    Coke Ovens Blast Furnace Coal Grinding andInjection System

    Courtesy of BMH

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    Typical PCI Installation

    Raw Coal

    Blast Furnace L

    10 000 t HM / d

    NaturalGas

    Nitrogen

    Booster Compressors

    2000 t

    Injection Station

    2 x 19

    834 t

    2 x 42 t/h

    2 x 42 t/h

    PulverizersSource: Claudius Peters Technologies GmbH

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    0

    10

    20

    30

    40

    50

    60

    70

    Europe Japan Brazi l * China * India

    No of BFs

    Operat ing BF PCI F it ted

    * China have another 130 furnaces between 200 and 1000 m3. Brazil excludes charcoal BFs

    PCI Coverage by Region & Average Injection Rates(furnaces larger than 1000 m3)

    155

    Average PCI Rate

    kg/tHM

    125

    135

    125

    130

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    0

    510

    15

    20

    25

    30

    35

    40

    45

    97 98 99 00 01 02 03 04F 05F 06F 07F 08F 09F 10F

    Mt

    Other

    Canada

    Venezuela

    Indonesia

    RSA

    Austral ia:Other

    Austral ia: LowVo l

    PCI Coal Exports by Origin

    F = ForecastSource: Barlow Jonker Aug 04

    Vietnam includedin Other

    Coddington Intl

    Hill & Associates

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    Queensland LV Coal - Exports by Region

    0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    1995/96 1996/97 1997/98 1998/99 1999/00 2000/01 2001/02 2002/03 2003/04

    Austral ian Fiscal Years (ending 30 June)

    Mt

    Other

    Americas

    EU15

    Asia

    Source: Department of Natural Resources & Mines - Qld Coal Industry Reviews

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    0

    5

    10

    15

    20

    25

    30

    35

    40

    1997 1998 1999 2000 2001 2002 2003 2004

    F

    2005

    F

    2006

    F

    2007

    F

    2008

    F

    2009

    F

    2010

    F

    Mt

    Other

    Americas

    EU15Asia

    Demand for Imported PCI Coal

    Source: Barlow Jonker Aug 04 F = Forecast

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    75 80 85 90

    Carbon (%daf)

    0.2

    0.4

    0.6

    0.8

    1.0

    Replacem

    entRatio

    European correlation (Brouwer & Toxopeus, 1991)*

    Other European correlation (1999)*

    Japanese correlation (Ishii, 2000)*

    Modelling 1 (Hutny and others, 1990)**

    Modelling 2 (Fukushima, 2000)**

    * Actual blast furnace performance

    ** Theoretical computer model

    Replacement Ratio(RR = kg of coke replaced for each kg of coal injected)

    LV Coals

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    The LV Advantage (4 Mtpa HM)

    High Vol PCI

    Coking Coal 509 kg/tHM @ $US50/t

    Yields 386 kg/tHM Coke

    PCI 150 kg/tHMRR 0.76 & $US40/t

    Coal Cost = US$31.45 /tHM

    = US$126 million pa

    Savings US$ 6 mil lion pa

    Coking Coal 479 kg/tHM @ $US50/t

    Yields 362 kg/tHM Coke

    PCI 150 kg/tHMRR 0.92 & $US40/t

    Coal Cost = US$29.95 /tHM

    = US$120 million pa

    Savings US$ 12 mil lion pa

    LV PCI

    All coal pr ices FOB basis coke blend o f HCC & SSCC coalsExcludes value of by-products, coke oven gas and coke breeze

    Coking Coal 662 kg/tHM @ $US50/t

    Yields 500 kg/tHM Coke

    Coal Cost = US$33.10 /tHM

    = US$132 million pa

    No PCI

    Coal prices are for comparison purposes only.RR = coke replacement ratio

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    Low Vol PCI Coal High Vol PCI Coal

    Low VM Coal High VM Coal

    Hot Blast:Equal orSlightly Higher

    Hot Blast:Equal orSlightly Lower

    O2 Rate:Equal orLower

    O2 Rate:Equal orHigher

    Permeability:Equal orSlightly Lower

    Permeability:Equal orSlightly Higher

    Gas Reduction:

    Lower

    Gas Reduction:

    Higher

    RAFT: Higher RAFT: Lower

    CombustionEfficiency: Lower

    CombustionEfficiency: Higher

    Fuel Ratio: LowerCoke Ratio: Lower

    Fuel Ratio: HigherCoke Ratio: Higher

    Top Gas Vol.: LowerCalorific Value: Lower

    Top Gas Vol.: HigherCalor ific Value: Higher

    Dust : Equal orSlightly Higher

    Dust : Equal orSlightly Lower

    Impact of PCI Coal Type on BF Operation

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    Pig Iron Production by Calendar Year* assumes same production in 2nd half of year 2004

    0

    25

    50

    75

    100

    125

    150

    1997 1998 1999 2000 2001 2002 2003 2004 P

    Mt Asia (excluding China)

    0

    25

    50

    75

    100

    125

    150

    1997 1998 1999 2000 2001 2002 2003 2004 P

    M t EU15

    0

    20

    40

    60

    80

    1997 1998 1999 2000 2001 2002 2003 2004 P

    Mt NAFTA

    0

    20

    40

    60

    80

    1997 1998 1999 2000 2001 2002 2003 2004 P

    M t South America

    *

    *

    *

    *

    Source: IISI

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    Japan Pig Iron by Calendar Year* assumes same production in 2nd half of year 2004

    70

    72

    74

    76

    78

    80

    82

    84

    1997 1998 1999 2000 2001 2002 2003 2004

    Calendar Year

    Mt

    Projected

    *

    Source: IISI

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    15

    16

    17

    18

    19

    20

    21

    22

    Months - August 2003 to Ju ly 2004

    Mt 2003/2004 Corresponding period 12 months previous

    Countries include: Japan, Belgium,France, Germany, The Netherlands, UK,Brazil , India, Korea & Chinese Taipei

    Blast Furnace Iron Production- Major Coal Importing Countries, August 2003 to July 2004

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    CRU Steel Price Index, Global

    60

    70

    80

    90

    100110

    120

    130140

    150

    160

    Jan-02

    Mar-0

    2

    May

    -02

    Jul-0

    2

    Sep-02

    Nov

    -02

    Jan-03

    Mar-0

    3

    May

    -03

    Jul-0

    3

    Sep-03

    Nov

    -03

    Jan-04

    Mar-0

    4

    May

    -04

    Jul-0

    4

    Sep-04

    Index Value

    Apri l 1994 = 100

    Source: CRU Monitor

    I t f Ch i PCI U P tt

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    20 % LV 40 % LV 60 % LV

    80 % LV

    100

    110

    120

    130

    140150

    160

    170

    180

    190

    200

    0 5 10 15 20 25

    LV PCI Coal Requi rements (Mt)

    PCI Rate (kg/tHM)

    Source: IISI

    * Approx 190 Mt hot metal

    (Example only)

    Impact of Changing PCI Usage Patterns- Top 10 Steel Producers* Using Imported PCI Coal

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    Features of Queensland LV Operations

    5 independent producers, operating in a

    politically stable environment

    Large reserve base

    Favourable mining conditions (open cut)

    World class infrastructure including 3 majorcoal terminals

    Proven performance and capacity to expand

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    The future &concludingcomments

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    The Future

    Demand for LV coal is a function of:

    BF hot metal production (coastal plants)

    PCI rate (kg/t)

    % of low vol in PCI coal

    Also depends on price competitiveness relative

    to alternative fuels (thermal coal, oil and gas)

    Immediate outlook is for continuing strong

    demand with measured production increases

    from existing mines along with new capacity

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    Jellinbah Resources

    Thank you