Confidential

휴맥스 PDM 구축사례

이 은 혁

혁신실

Confidential

발표순서

회사소개

추진배경

추진목표

구축일정

설계이미지

시스템구현모습

Confidential

회사소개

Set-Top Box

Satellite DIRECTV, Premiere, SKY PerfecTV!, ADD, SkyLife, etc.

Cable J-COM, KDG, CJ, etc.

Terrestrial UK Freeview, Italy MHP, Australia HD DTT, etc.

IPTV T-Online, KT

Digital TV

Europe (PVR IDTV, IDTV, Satellite TV, Modular TV)

Australia (HD Plasma TV, PVR IDTV, IDTV )

Middle East (Satellite TV)

US (HD LCD TV, HD Plasma TV)

Portable Device Satellite Radio SIRIUS (S50)

> The world’s leading operators trust in Humax solutions:

Confidential

회사소개

12 Sales Offices: Bundang (Korea), Irvine (USA), New York (USA), London (UK), Tokyo (Japan), Dubai (UAE)

Frankfurt (Germany), Milano (Italy), Sydney (Australia), New Delhi (India), Hongkong, Singapore

5 Manufacturing Sites: 2 sites in Korea, 2 sites in China, 1 site in Poland

2 R&D Centers: Bundang (Korea), Gdansk (Poland)

BelfastFrankfurt

Milano

Dubai

New Delhi

Yongin

Bundang

Tokyo

Irvine

Sydney

Gdansk

Hongkong

London

Singapore

HUMAX Co., Ltd

HUMAX Electronics Co., Ltd

HUMAX Digital GmbH

HUMAX Co., Ltd. Italy

HUMAX Poland

HUMAX Gulf FZEHUMAX Electronics India Pvt. Ltd.

HUMAX Pty Ltd

HUMAX USA, Inc.

HUMAX Japan

HUMAX Hong Kong, Ltd.

HUMAX Co., Ltd. Singapore

DongguanNew York

Confidential

추진배경

사고방지– Workflow와연계한중간산출물및최종개발결과물의 integrity 확보

• 생성→검토→승인→배포→저장→변경관리

– 산출물에대한정식승인을통해책임감을확보하고책임소재를명확히하여개발앞단품질을향상

– 철저한프로젝트관리시스템필요성 (2007년 100여개프로젝트 Kickoff)

개발효율성증대– 개발자료축적을통한파생모델개발생산성향상

– NPG-CFT 프로세스구현의 backbone (프로젝트단위의포탈역할)

협업효율성증대– 부품정보검색부터 BOM 생성까지단일한환경내에서업무진행이가능해짐에

따라 E-CAD, M-CAD 업무효율성향상

– 구매의협업효율성향상 (부품검색, viewing 등)

– 제품기술, QC 등품질/제조부문의협업효율성향상 (기술자료 검색, viewing 등)

Project Visibility 향상– 프로젝트마일스톤진척도실시간확인가능

Confidential

추진목표

PD

M K

ey C

om

po

nen

t

문서및도면변경통제

Workflow

BOM

ECN/ECO

부품관리

Part

Master

E-BOM

Product

Data

Library

제품사양

RFD, Product Plan

Project Plan

신규부품등록/

부품검색/편집신규부품등록/

부품검색/편집

E-C

AD

설계

M-C

AD

설계

개발 및프로젝트관리문서

ECN

모든승인/배포과정은 Workflow를따름 (프로젝트관리의 HW적기반)

P-BOM

Project Closure Report

SW 이미지,

Design

File,

매뉴얼

ECO

구매협업

사업부-제조-품질협업및정보공유

ERP 영역

Planning Phase Design Phase Production PhaseNPG

Process

Confidential

구축일정

System 구현 - 2

4.16 6.15 7.06

AS-IS 분석 및TO-BE 정의

테스트, Go-Live

안정화 지원

10.26

Kick off

Mobiliz-

ation

12.21

PDM

Go-Live

System 구현 - 1

System Design

(7.06)

9.16

TO-BE

최종확정

(11.26)

Confidential

설계이미지(문서관리)

PDM

문서정보

문서승인통합 Process

문서승인이력정보

문서 Template 표준화

문서분류체계표준화Min Max Avg

Direct Benefits (all names linked)

Design Reuse $165,000 $330,000 $247,500

Legacy Systems $298,294 $298,294 $298,294

Total Current As Is Costs

Total Direct Benefits $463,294 $628,294 $545,794

Productivity Benefits

ECO Process - phase 1 $8,911,875 $10,388,700 $9,650,288

Design Reuse $3,504,096 $13,612,320 $8,558,208

Redundant Data Entry $4,153,920 $6,776,640 $5,465,280

Training $3,201,600 $4,885,200 $4,043,400

Design Reviews $1,327,082 $3,789,940 $2,558,511

ECO Process - Phase 2 $1,725,000 $2,300,000 $2,012,500

Product Information Search $1,075,200 $1,843,200 $1,459,200

Early Visibility $737,472 $1,139,040 $938,256

Engineering Rework $727,315 $1,018,241 $872,778Legacy Systems $298,294 $298,294 $298,294

Total Productivity Benefits $25,661,853 $46,051,575 $35,856,714

Total Potential Benefits (Annual) $26,125,147 $46,679,868 $36,402,508

Savings per Year

Savings

모델(제품)별문서리스트Define Data management

requirements

Component Standardization

44

Change Management

3 Change Management

33

Collaboration6

Collaboration66

Configuration Management

*3Configuration Management

*3*3

SAP Integration

7SAP

Integration

77

1 2 3 4 5 6 7 8 9 10 11 12

Schema and structure finalization

New parts entry process

Functionally equivalent parts selection

Data Loading

DFx review process

Parts Development Group extension

Supplier approval process

Product Structure Mgmt

Baseline and Views

Analysis and Reports

CMII template and process definition

Process Configuration

Data Loading

Implement ESI framework

Configure SAP adpater as per TVS requirements

Relase to mfg process

• BOM

synchronization

with SAP

• Access to SAP

information during

design

Notes: (*) Configuration Management functionality is

required to enable Change Management

WBS 산출물관리(PMS) - TBDPDM 부품및문서연관성유지

문서의이력정보

A.1

01. 요구사항및스펙02. 설계및구현03. 검토및시험04. 인증기준05. 프로젝트관리06. 생산문서07. 외부표준및인증서08. 참고도면09. 매뉴얼10. 보고서11. 업무협조요청12. 품질시스템문서13. 회의록14. NPG산출물기안15. 기타

Confidential

설계이미지(제품/부품관리)

기구(MCAD)

회로(ECAD)

Top Ass’y 0.1

Front 0.1

Bottom 0.1

Box 0.1

최신 BOM

연관문서

부품승인원

Spec 문서

부품관련문서

설계변경정보

ECO

타시스템

협력업체

SAP ERP

ProductStructureManagement

Gaps in Change information propagation to suppliers

A workflow of tasks roles, approval stages, notifications, and steps that streamline the engineering change process

Gaps in Change information propagation to suppliers

A workflow of tasks roles, approval stages, notifications, and steps that streamline the engineering change process

부품승인(채번) Process

제품

반제품

부품

Confidential

설계이미지(CAD 및변경관리)

■통합된 CAD 설계 Rule 정의및 PDM 적용

■기구/회로도면의실물정합성유지

주요부품군에대한형상이미지제공을통한부품식별성제공

■기구및회로관리체계정의및 PDM 적용

■효율적인파생모델설계 Rule 정의및 PDM 적용

■ CAD Tool 없이 CAD(3D/2D/회로) 도면확인기구 : ProductView, 회로 : InterComm

CAD

■효율적인 ECR/ECO 프로세스확립및철저한수행

ECR을통한 ECO 발행개념확립 : 설계자를제외한 PDM 사용자

ECO 프로세스내 Close-Loop Process 운영을통한부품재고관리강화

■설계변경유형정의, 현황분석및피드백을통한설계품질개선활동강화

■설계변경정보와연관된 Data 연계성확립및 활용

■ ECO 표준양식정의및 PDM 적용

변경관리(ECO)

Confidential

시스템구현모습 (문서)

Confidential

시스템구현모습 (제품)

Confidential

시스템구현모습 (설계변경)

Confidential

시스템구현모습 (부품)