Rubber Gia Cong

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    GIA CNG1. S luyn2. Hn luyn3. Thnh hnh4 L u ha. Lu ha

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    SLUYNL bc u tin ca qu trnh phi trn

    Mc ch:- Bin CS t dng n hi cao n trng thi

    o ng- Gim sc cng b mt ca CS CS c kh

    nn hi tr n i cc cht h ia

    do qu cao cng lc ko gin,

    cng, khng mn gim, bin hnh khi t tngln. Sp d b bt kh, r mt.

    Cn thit cho CSTN ( do khng ng u).

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    Nguyn l: di tc ng ca s ctx c c, c c p n t car on y ro s c tngn, cc ht cao su ln vra do

    t ng c ng tr t n eo s n s ngngm cht n v ph gia khc

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    Ccyut nhhng nqutrnhs luyn: r ng:oxy Nhit:+ 0 0+400C 1150C:hiuqu gimdn+1150C 1200C:hiuqu km(ccdyphnt n ra,trt

    lnnhau httcdngdohadoc hc)+>1200C:oxyhamnh dotngnhanh bnc

    knBanbury:T0C:160 1900C,t~34min:

    + Hi u u tt t hao nn l n+Kh ng u,yucunhit &thigianphitht

    n nh

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    Mycnh 2trc/4trc:

    2trcr ngrutb nggan,thp

    B phn iuchnhc lyca2trc B phn i uch nht t c2trc B phngiinhit

    Mycn4trc:CS ng uhn,thigianng nhn,gimcnglao ngMytrnkn:

    thaonnglng,hiuqu tt(160 1900

    C/34min)

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    cy ut n ng nqu tr n s uy n:

    Ttctrc:cngln(1:1.15hoc1:1.25)hiusutcao Vntctrc:cngnhanh hiusutcao

    y trc:c ngn usu tcao,n ngkhng cqunh (doscctxec hcrtcao) ng n rc:c ng n g ans uy nc ng

    ng

    n ng c p g a sung:c a o,c pepti,chthottnhb mt

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    HN LUYNGiai anktipsaus luyn.B sungcht nvchtlu

    ha,..

    Yucu: , ,CSvph gia,tnhvncc, mn,th t b sungph gia..) Trnh im c CS u nhiu dn n su thai

    Ccyut nhhng: BnchtCS(phncc,khngphncc,) docaCSsaus luyn Kh nngphntnhacht,ph gia,cht n ,votrc,lngtvotrc(xctin,toxp..),chtlmmm,chtluhasaucn

    Nhit hnluyn

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    Thit b h n luyn: gi ng s luyn- T t c trc nh hn (1:1,06 n 1:1,10)

    - C ly khe trc, tc vng quay, gii nhit

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    THNG S CNG NGH M tr n h:

    Nhit

    Th t cho cc ph gia Thi gian biu

    My trn kn:

    H s lm y Thi gian trn

    t

    Cng sut tiu tn

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    Ccvn cacnluyn:

    M luynqunh sovidungtchmy

    HnhpnhiulaiCSkhng unhauG n ttrcc n ngt tS luynkhng hayqumcTh t b sun h iakhn n

    Hnluynkhng nghayqumc

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    Qu trnh cn doQu trnh cn do

    Cao su Tnh cht gia cng Nhit trn Ghi ch

    NBRTt. Cn do tng t

    SBR

    Bt u: nhit thp

    Kt thc: 120- 1300C

    > 0

    = 0.9 1.0

    Cho S vo trc

    Khng cn do c

    = 1.0

    Cho S vo trc

    C th pepti ha b ng

    peroxid

    n r n n caoDng ph

    ng phptrn ngc khi hm

    lng n cao

    CR

    Tt. Loi bin tnh bng

    mercaptan Khng ha Cn tr n nhit thp

    = 0.6 0.7

    Cho MgO vo trc

    o c. cng

    : H s lm y

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    Cao su Tnh cht gia cng Nhit trn Ghi ch

    NR Tt, nhng cn cn Bt u:70 - 800Co c

    IR

    o u.dng cht pepti

    Ch m dt: 120 - 1500C(trn kn)

    = . .

    Bt u 60 700C

    SBR

    . n o mau

    ngoi tr SBR loi1000. c th dng pepti

    Chm dt: 120 1500C

    C th b vng ha khi T0

    = 1.0

    BR Xu. Kh cn do

    Dng kt hp vi NRhoc SBR , nhng

    nht

    = 0.9 1.0

    EPDMTt ty theo loi.Khng cn cn do

    u: n p ng

    hay 1000C

    Kt thc: 130 1400C

    Dng phng phptrn trc tip hay ongcty theo hmlng Than/ha d o

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    TH T CHO PH GIA

    Cht pepti c cho vo trc tin.

    .

    Cht ha do iu chnh nht hn hpcho thch h i vi vi c hn tn cht n.

    Cht tng hot, cht phng lo

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    HON TT

    Cch li:

    Talc

    Tinh bt bin tnh

    n nh: Sy Lm ngui

    Hi phc

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    QU TRNH CN TM

    c i m:

    Qu trnh lin tc. u rng c y n .

    ng u ca sn hm ph thuc nhiu thngs.

    Yu cu cng gh ng u b dy sn phm.

    S kt dnh gia cc lp trong mng phc hp

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    CC PHNG PHP CN TM

    H my cn 2 trc

    H my cn 4 trc

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    TO HNH

    CSkh:

    Cntrng, pxu t, pkhun(pnn,pchuyn,ptim)

    M Cs: Nhng(nhngtrctip,nhngvikhunc

    cht ngkt,nhngkhunnngvolatexctnh

    nhynhit), pxu t khun , .

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    QUI TRNH TRNG

    Trng dng dao Trng dng trc

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    TRNG DUNG DCH DNG DAO

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    QUI TRNH TRNG DUNG DCH DNG TRC

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    QUI TRNH NHNG

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    DY CHUYN TRNG DUNG DCH

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    LU HA

    T ng thi gian lu ha bao g m:

    Thi ian nn nhi t v t li u ln n nhi t lu ha.

    Thi gian cn thit sau khi nhit ln n

    nhit lu haThi gian lu ha ti thiu xc nh bi 2 yu t:

    Nhit ti a m vt liu cao su chu c (NR

    - 0 - 0

    iu kin gia cng vt liu trc khi lu ha.

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    Hu lu ha

    N u n tc Vt liu chm nng s chm ngui.

    thp hn nhit nhit hot ha ca h luha.

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    LU HA GIN ON

    Lu ha b ng khng kh nng.

    Lu ha trong t sy, l sy.

    Lu ha bng hi nc

    Hi nc t iu chnh nhit ca vt liu. Chv t li u n u i hi nc n n t cun c nhi ts gim p cc b s a hi nc n chngu

    i.

    Nhit vt liu ng u hn so vi trng hpkhng kh nng.

    p dng cho hu ht cc vt liu nh cc snphm n, ng dn, rut xe, dy truyn lc

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    LU HA GIN ON

    Lu ha b ng mm p

    Hiu qu truyn nhit cao do dn nhit. p dng cho h u ht cc sn ph m.

    C th lu ha cho sn phm di, th d bng ti,y truyn c.

    Cc thit b lu ha khc

    Ct hi, mng hi.

    Vng to ni p.

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    LU HA LIN TCLu ha bn khn kh nn

    L phng php c in. Ngy nay kt hp vi

    UHF gi nhit sn phm trong sut qutrnh lu ha.

    u im:

    Sch n gin, d quan st theo di

    D ki m sot do nhit tng chm

    Khuyt im: u qu truyn n t t p

    Chiu di dy chuyn di

    ,

    bng peroxid

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    Lu ha b ng b mu i

    Lu ha b ng mi trng lng

    Cht ti nhit l hn hp KNO3(53%),NaNO

    240% , NaNO

    37% . T

    m=140 C, d=2.15

    (250C); d=1.90 (2500C)

    p p c ng v u n

    Dm vt liu bng bng ti

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    Thit b lu ha bn b mui

    A: My n v u to hnh B: Bng ti

    C: B mui vi bng chuyn D: Thit b ra

    E: Thit b lm ngui F: Thit b ko

    G: Thit b cun

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    LU HA TNG SI

    Dng ht thy tinh hnh cu truyn

    Hi nng hoc hi qu nhit c thi

    Sau khi lu ha sn phm phi qua thitp sc c c y n .

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    LU HA LIN TC BNG B MT NNG

    Thit b lu ha lin tc bng ti

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