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7/27/2019 Rubber Gia Cong
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GIA CNG1. S luyn2. Hn luyn3. Thnh hnh4 L u ha. Lu ha
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SLUYNL bc u tin ca qu trnh phi trn
Mc ch:- Bin CS t dng n hi cao n trng thi
o ng- Gim sc cng b mt ca CS CS c kh
nn hi tr n i cc cht h ia
do qu cao cng lc ko gin,
cng, khng mn gim, bin hnh khi t tngln. Sp d b bt kh, r mt.
Cn thit cho CSTN ( do khng ng u).
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Nguyn l: di tc ng ca s ctx c c, c c p n t car on y ro s c tngn, cc ht cao su ln vra do
t ng c ng tr t n eo s n s ngngm cht n v ph gia khc
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Ccyut nhhng nqutrnhs luyn: r ng:oxy Nhit:+ 0 0+400C 1150C:hiuqu gimdn+1150C 1200C:hiuqu km(ccdyphnt n ra,trt
lnnhau httcdngdohadoc hc)+>1200C:oxyhamnh dotngnhanh bnc
knBanbury:T0C:160 1900C,t~34min:
+ Hi u u tt t hao nn l n+Kh ng u,yucunhit &thigianphitht
n nh
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Mycnh 2trc/4trc:
2trcr ngrutb nggan,thp
B phn iuchnhc lyca2trc B phn i uch nht t c2trc B phngiinhit
Mycn4trc:CS ng uhn,thigianng nhn,gimcnglao ngMytrnkn:
thaonnglng,hiuqu tt(160 1900
C/34min)
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cy ut n ng nqu tr n s uy n:
Ttctrc:cngln(1:1.15hoc1:1.25)hiusutcao Vntctrc:cngnhanh hiusutcao
y trc:c ngn usu tcao,n ngkhng cqunh (doscctxec hcrtcao) ng n rc:c ng n g ans uy nc ng
ng
n ng c p g a sung:c a o,c pepti,chthottnhb mt
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HN LUYNGiai anktipsaus luyn.B sungcht nvchtlu
ha,..
Yucu: , ,CSvph gia,tnhvncc, mn,th t b sungph gia..) Trnh im c CS u nhiu dn n su thai
Ccyut nhhng: BnchtCS(phncc,khngphncc,) docaCSsaus luyn Kh nngphntnhacht,ph gia,cht n ,votrc,lngtvotrc(xctin,toxp..),chtlmmm,chtluhasaucn
Nhit hnluyn
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Thit b h n luyn: gi ng s luyn- T t c trc nh hn (1:1,06 n 1:1,10)
- C ly khe trc, tc vng quay, gii nhit
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THNG S CNG NGH M tr n h:
Nhit
Th t cho cc ph gia Thi gian biu
My trn kn:
H s lm y Thi gian trn
t
Cng sut tiu tn
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Ccvn cacnluyn:
M luynqunh sovidungtchmy
HnhpnhiulaiCSkhng unhauG n ttrcc n ngt tS luynkhng hayqumcTh t b sun h iakhn n
Hnluynkhng nghayqumc
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Qu trnh cn doQu trnh cn do
Cao su Tnh cht gia cng Nhit trn Ghi ch
NBRTt. Cn do tng t
SBR
Bt u: nhit thp
Kt thc: 120- 1300C
> 0
= 0.9 1.0
Cho S vo trc
Khng cn do c
= 1.0
Cho S vo trc
C th pepti ha b ng
peroxid
n r n n caoDng ph
ng phptrn ngc khi hm
lng n cao
CR
Tt. Loi bin tnh bng
mercaptan Khng ha Cn tr n nhit thp
= 0.6 0.7
Cho MgO vo trc
o c. cng
: H s lm y
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Cao su Tnh cht gia cng Nhit trn Ghi ch
NR Tt, nhng cn cn Bt u:70 - 800Co c
IR
o u.dng cht pepti
Ch m dt: 120 - 1500C(trn kn)
= . .
Bt u 60 700C
SBR
. n o mau
ngoi tr SBR loi1000. c th dng pepti
Chm dt: 120 1500C
C th b vng ha khi T0
= 1.0
BR Xu. Kh cn do
Dng kt hp vi NRhoc SBR , nhng
nht
= 0.9 1.0
EPDMTt ty theo loi.Khng cn cn do
u: n p ng
hay 1000C
Kt thc: 130 1400C
Dng phng phptrn trc tip hay ongcty theo hmlng Than/ha d o
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TH T CHO PH GIA
Cht pepti c cho vo trc tin.
.
Cht ha do iu chnh nht hn hpcho thch h i vi vi c hn tn cht n.
Cht tng hot, cht phng lo
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HON TT
Cch li:
Talc
Tinh bt bin tnh
n nh: Sy Lm ngui
Hi phc
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QU TRNH CN TM
c i m:
Qu trnh lin tc. u rng c y n .
ng u ca sn hm ph thuc nhiu thngs.
Yu cu cng gh ng u b dy sn phm.
S kt dnh gia cc lp trong mng phc hp
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CC PHNG PHP CN TM
H my cn 2 trc
H my cn 4 trc
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TO HNH
CSkh:
Cntrng, pxu t, pkhun(pnn,pchuyn,ptim)
M Cs: Nhng(nhngtrctip,nhngvikhunc
cht ngkt,nhngkhunnngvolatexctnh
nhynhit), pxu t khun , .
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QUI TRNH TRNG
Trng dng dao Trng dng trc
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TRNG DUNG DCH DNG DAO
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QUI TRNH TRNG DUNG DCH DNG TRC
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QUI TRNH NHNG
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DY CHUYN TRNG DUNG DCH
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LU HA
T ng thi gian lu ha bao g m:
Thi ian nn nhi t v t li u ln n nhi t lu ha.
Thi gian cn thit sau khi nhit ln n
nhit lu haThi gian lu ha ti thiu xc nh bi 2 yu t:
Nhit ti a m vt liu cao su chu c (NR
- 0 - 0
iu kin gia cng vt liu trc khi lu ha.
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Hu lu ha
N u n tc Vt liu chm nng s chm ngui.
thp hn nhit nhit hot ha ca h luha.
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LU HA GIN ON
Lu ha b ng khng kh nng.
Lu ha trong t sy, l sy.
Lu ha bng hi nc
Hi nc t iu chnh nhit ca vt liu. Chv t li u n u i hi nc n n t cun c nhi ts gim p cc b s a hi nc n chngu
i.
Nhit vt liu ng u hn so vi trng hpkhng kh nng.
p dng cho hu ht cc vt liu nh cc snphm n, ng dn, rut xe, dy truyn lc
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LU HA GIN ON
Lu ha b ng mm p
Hiu qu truyn nhit cao do dn nhit. p dng cho h u ht cc sn ph m.
C th lu ha cho sn phm di, th d bng ti,y truyn c.
Cc thit b lu ha khc
Ct hi, mng hi.
Vng to ni p.
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LU HA LIN TCLu ha bn khn kh nn
L phng php c in. Ngy nay kt hp vi
UHF gi nhit sn phm trong sut qutrnh lu ha.
u im:
Sch n gin, d quan st theo di
D ki m sot do nhit tng chm
Khuyt im: u qu truyn n t t p
Chiu di dy chuyn di
,
bng peroxid
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Lu ha b ng b mu i
Lu ha b ng mi trng lng
Cht ti nhit l hn hp KNO3(53%),NaNO
240% , NaNO
37% . T
m=140 C, d=2.15
(250C); d=1.90 (2500C)
p p c ng v u n
Dm vt liu bng bng ti
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Thit b lu ha bn b mui
A: My n v u to hnh B: Bng ti
C: B mui vi bng chuyn D: Thit b ra
E: Thit b lm ngui F: Thit b ko
G: Thit b cun
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LU HA TNG SI
Dng ht thy tinh hnh cu truyn
Hi nng hoc hi qu nhit c thi
Sau khi lu ha sn phm phi qua thitp sc c c y n .
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LU HA LIN TC BNG B MT NNG
Thit b lu ha lin tc bng ti
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