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Zebra 105SL Maint Mnl

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Zebra 105SL Printer Maintenance Manual

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Page 1: Zebra 105SL Maint Mnl

POWER

TAKE LABEL

ERROR

CHECK RIBBON

CANCEL

FEED

PAPER OUT

PAUSE

DATA

PREVIOUSNEXT/SAVE

SETUP/EXIT

Page 2: Zebra 105SL Maint Mnl

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Page 15: Zebra 105SL Maint Mnl

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Page 17: Zebra 105SL Maint Mnl

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Page 18: Zebra 105SL Maint Mnl

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Page 19: Zebra 105SL Maint Mnl

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Page 20: Zebra 105SL Maint Mnl

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Page 29: Zebra 105SL Maint Mnl

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Page 30: Zebra 105SL Maint Mnl

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Page 31: Zebra 105SL Maint Mnl

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Page 33: Zebra 105SL Maint Mnl

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Page 34: Zebra 105SL Maint Mnl

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Note • The Ribbon Take-Up Spindleis not shown in this illustration.

Note • Loosen the Allen screwsbefore adjusting printhead.

StripPlate

Toggle KnurledAdjusting Nut

Wear PlateAdjustment

Screws

ParallelismAdjustment

Screws

Page 145: Zebra 105SL Maint Mnl

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#7

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Page 152: Zebra 105SL Maint Mnl

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Ribbon Take-UpSpindle Assembly

Liner RewindSpindle Assembly

Attach film stripto spindle withtape as shown.

Attach polyesterfilm strip toribbon corewith tape.

Align both sectionsbefore installing ribbon core.

Ribbon SupplySpindle Assembly

Set Screw

Set Screw

SetScrew

More Load

Detail A

Less Load

Adjusting Nut

Adjusting Nut

AdjustingNut

F1

Loosen the set screw(s) onthe adjusting nut. Turn thenut in/out to increase ordecrease the force.After adjustment, secure thenut to the shaft with theset screws.

Media RewindSpindle Assembly

F3

F2

F4

MediaCore

Spindle Force Load(grams)

Ribbon Supply F1 450 ±50

Ribbon Take-Up F2 450 ±50

Media Rewind

Liner Rewind

F3

F4

1450

1450

±100

±100

Attach film stripto spindle withtape as shown.

Page 155: Zebra 105SL Maint Mnl

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Page 157: Zebra 105SL Maint Mnl

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ThrustWashers

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Inner SpindleSection

CompressionSpring Bearing

End Cap

C-Clip

Shaft Collar

#7

Page 158: Zebra 105SL Maint Mnl

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Felt Washer

CompressionSpring

Spindle

SpindleShaft

AdjustmentNut

OuterShaft Collar

InnerShaft Collar

#7 (GD<7 '/,'> !

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Platen Roller

Platen Roller Pulley

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SidePlate

MainFrame

Bearing

Washer

Spacer

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Washers

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Page 163: Zebra 105SL Maint Mnl

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Opening for Cables

Twisted WireConnector

Membrane Switch Paneland Front Cover Assembly

Nut

Washer

LCD PCB Nut

Pem

Ribbon CableConnectors

Page 165: Zebra 105SL Maint Mnl

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Nut

Nut

#7

Page 166: Zebra 105SL Maint Mnl

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SpacersTwisted WireConnector

Front Panel

Page 167: Zebra 105SL Maint Mnl

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Page 168: Zebra 105SL Maint Mnl

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Media Hanger

Page 169: Zebra 105SL Maint Mnl

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Module

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In-CircuitFuse

SpareFuse

FuseHolder

#7

Page 171: Zebra 105SL Maint Mnl

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AC PowerFuse

Unwrap insulationshield to gain access

to the fuse.

Page 172: Zebra 105SL Maint Mnl

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Page 173: Zebra 105SL Maint Mnl

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Bearing

Main Link

Notch

E-Ring

Washer

Slotted Link

WasherE-Ring

E-RingPivot Post

Lower Drive Arm

Upper Drive Arm

Stud

E-Ring

Pivot Pin

CutterAssembly

#7 +

Page 174: Zebra 105SL Maint Mnl

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Page 175: Zebra 105SL Maint Mnl

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Cutter PCB

Ribbon Cable

J4

Cutter MotorPower Cable

Standoffs

Screw

Page 176: Zebra 105SL Maint Mnl

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J3 to CutterOptical Sensor

TP1

J1 to MainLogic Board

J2 to DCPower Supply +5 VDC

C1

#7 5

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Page 177: Zebra 105SL Maint Mnl

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Page 178: Zebra 105SL Maint Mnl

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Page 179: Zebra 105SL Maint Mnl

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Page 180: Zebra 105SL Maint Mnl

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Rotary Cutter Blade

Upper Cutter BracketMounting Screw

Media Guide

Ensure top of tear-offbar is positioned above orlevel with top of rearcutter blade. Tear-Off

Bar

Clearance of 0.030 minimumbetween rear cutter bladeand tear-off bar.

Screws control positionof cutter module andsquareness to media.

Rear CutterBlade

Relative position of the rotary cutter blade when the drive link assemblyis stopped by the optical sensor, when the printer is on in Cutter Mode.

0.100(2.5 mm)

#7*

Page 181: Zebra 105SL Maint Mnl

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Page 182: Zebra 105SL Maint Mnl

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Cutter MotorShaft

Ferrite Ring

Grommet

Allen Screw

Motor MountingAllen Screws

Cutter Motor

LowerDriveArm

Long DriveLink

E-Ring

E-Ring

E-Ring

Pivot Pin

Bearing

Flat Washer

Mounting Post

Slotted Link

Clamp

Cutter Optical Sensor

Page 183: Zebra 105SL Maint Mnl

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Page 184: Zebra 105SL Maint Mnl

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Main Drive Belt

StepperMotorPulley

Platen PulleyAssembly

Inside Peel/Tear-Off BarMounting Screw

Ribbon Take-UpPulley

Set Screws

Page 185: Zebra 105SL Maint Mnl

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Adjustment Screw

Mounting Screws

Upper MediaSensor Bracket

Linen Thread

Page 186: Zebra 105SL Maint Mnl

&%2 !"#$

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Mounting Screw

Washer

Linen Thread

Sensor WireCover

Upper MediaSensor

Red and Brown

Connectors

Red and Black

Grommet

Lower MediaSensor

Upper MediaSensor Bracket

#7 + + %3

Page 187: Zebra 105SL Maint Mnl

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Grommet

Page 188: Zebra 105SL Maint Mnl

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Page 189: Zebra 105SL Maint Mnl

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Spacer

RewindPulley

RewindSpindle

BearingHousing

Flat Washer

Wave Washer

Screws

Washers

Page 190: Zebra 105SL Maint Mnl

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Ribbon SupplySpindle Assembly

Flange Hex Nut

Mounting Screws

Washer

BearingHousing

Page 191: Zebra 105SL Maint Mnl

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Page 192: Zebra 105SL Maint Mnl

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Pulley

E-Ring

Spacer

Flat Washer

Wave Washer Mounting Screws

Washers

BearingHousing

Ribbon Take-UpSpindle

Page 193: Zebra 105SL Maint Mnl

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AC PowerOn/Off Switch

AC PowerCableConnection

Parallel

ConnectorInterface

PhillipsScrews

PhillipsScrew

PhillipsScrew

PhillipsScrews

DB-25 Serial

ConnectorInterface

HexStuds

AllenScrew

PCMCIA

AC PowerOn/Off Switch

AC PowerCableConnection

Printer Configurations10500-0XXX-XXXX and

10500-1XXX-XXXX

Printer Configurations10500-2XXX-XXXX and

10500-3XXX-XXXX

Parallel

ConnectorInterface

PhillipsScrews

PhillipsScrew

PhillipsScrew

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DB-9 Serial

ConnectorInterface

HexStuds

AllenScrew

PCMCIA

Page 194: Zebra 105SL Maint Mnl

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Power EntryModule

Brown

Brown

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Green/Yellow TracerGround Wire

Blue

Blue

Brown

Blue

Nut

#7

Page 195: Zebra 105SL Maint Mnl

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Page 198: Zebra 105SL Maint Mnl

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Page 238: Zebra 105SL Maint Mnl

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Page 239: Zebra 105SL Maint Mnl

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Media Cover Fanfold SupplyBin End Bracket

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Page 240: Zebra 105SL Maint Mnl

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Page 242: Zebra 105SL Maint Mnl

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Page 243: Zebra 105SL Maint Mnl

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Page 267: Zebra 105SL Maint Mnl

%1 #2((

(See Note 1.)

Note:1. Position ribbon sensor tab not

to be flush with top edge of pivot bar.Gap 0.010 in. to 0.030 in. (0.25 mm to 0.76 mm)below top edge.

2. Remove tab as shown from printhead data connector.Remaining printhead data connectortab must snap over connector.

Wrap Ground StrapAs Shown

XXXXXXXXXXXXXX R=XXXXXXXXXX XXXXXXXXXXX

Resistance Value

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-5 9(2(# #%

Notes:

1) Soak felt washers 30041-1 in silicone oil and squeeze out.

(2) Assembly is positioned via positioning collar and set screws.Collar should be 0.030 to 0.080 (0.76 mm to 2.0 mm) from edge of 30118.

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Zebra Technologies. 48026L Rev. 7 (11/01) Printed in USA.

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Zebra’s Corporate Offices

333 Corporate Woods ParkwayVernon Hills, Illinois60061-3109Phone: +1 847.634.6700 Fax: +1 847.913.8766

Zebra HouseUnit 14, The Valley CentreGordon RoadHigh WycombeBuckinghamshireHP13 6EQ, UKPhone: +44 (0) 1494 472872Fax: +44 (0) 1494 450103

Internet Web Site:For current information about us, our products, and our services.

http://www.zebra.com

Technical Support via the Internet:For 24 hour a day ZIP Support.

http://support.zebra.com

FAX On-Demand:For automated product information(US and Canada)For Supplies (US Only)

+1 888.267.9181

+1 800.753.6160

Technical Support:For questions on the operation of Zebra equipment and Zebra software you already own, call your distributor or contact us.Please have your Model and Serial Numbers available.

Phone: +1 847.913.2259 Fax: +1 847.913.2578Hardware e-mail: [email protected] e-mail:[email protected]

Phone: +44 (0) 1494 768298Fax: +44 (0) 1494 768210e-mail: [email protected]

Phone: +65 842-0322Fax: +65 842-0366e-mail: [email protected]

Repair Service Department:For in-factory service and repair.

Phone: +1 847.913.2259 Fax: +1 847.821.1797e-mail: [email protected]

Phone: +44 (0) 1494 768382Fax: +44 (0) 1494 768241e-mail: [email protected]

Technical Training Department:For Zebra product training courses available for your staff.

Phone: +1 847.793.2614 Fax: +1 847.821.1492e-mail: [email protected]

Phone: +44 (0) 1494 472872Fax: +44 (0) 1494 768210

Inquiry Department:For product literature and distributor/dealer information.

Phone: +1 847.793.2600 x1291

e-mail: [email protected]

Phone: +44 (0) 1494 472872Fax: +44 (0) 1494 450103e-mail: [email protected]

Customer Service Department (US) and SingaporeInternal Sales Department (UK):For printers, parts, media, and ribbon, call your distributor or contact us.

Phone: +1 847.634.6700 x1294 Phone: +44 (0) 1494 768316Fax: +44 (0) 1494 768244e-mail: [email protected]

Phone: +65 842-0322Fax: +65 842-0908e-mail: [email protected]

Page 292: Zebra 105SL Maint Mnl

Zebra TechnologiesSingaporePhone: +65 8420322Fax: +65 8420366

Zebra Technologies Europe Ltd.Paris, FrancePhone: +33 (0)155 209393Fax: +33 (0)155 209399

Zebra Technologies Europe Ltd.Obertshausen, GermanyPhone: +49 (0) 6104 709900Fax: +49 (0) 6104 709922

Zebra TechnologiesHong KongPhone: +852 2111.0210Fax: +852 2235.9098

Zebra Technologies Europe Ltd.Bologna, ItalyPhone: +39 051 638-8606Fax: +39 051 418-9092

Zebra TechnologiesTokyo, JapanPhone: +81 45-340.2055Fax: +81 45-340.2056

Zebra TechnologiesSeoul, KoreaPhone: +82 2 595.0727Fax: +82 2 595.0728

Zebra TechnologiesMiami Lakes, Florida U.S.A.Phone: +1 305.558.8470Fax: +1 305.558.8485

Zebra Technologies Europe Ltd.Ballerup, DenmarkPhone: +45 44 209 929Fax: +45 44 209 910

Zebra Technologies Preston Ltd.Preston, United KingdomPhone: +44 (0)1772 797555Fax: +44 (0)1772 693000

Zebra TechnologiesCape Town,South AfricaPhone: +27-21-712-0408Fax: +27-21-712-9828

Zebra Internet Product Support is putting technology to use for you.• High-speed, accurate, intuitive database utilizes text

and graphics.• Available any time — all time zones.

24 hours a day, 365 days a year.• Questions can be identified, diagnosed, and resolved all

in one brief, easy, on-line session.• A visit costs as little as a local internet access phone

call.• ZIP Support is updated regularly by Zebra corporate

product experts, guaranteeing the most comprehensive, timely product information available.

Expert telephone support for your Zebra equipment.• Zebra's fully trained technical support staff is here to

answer your questions.• We are able to recreate end-user situations with a full

complement of Zebra equipment.

Immediate delivery of product information to your fax machine.• Provide your fax number and the item number of the

document you would like to receive.• Product specifications are sent directly to your fax

machine.

Offers end users and resellers a full range of maintenance choices including expedited service and options installations• Quality factory maintenance by resident Zebra trained

and certified technicians to bring your Zebra products back to factory standards.

• Service options include:• ZebraCare Extended Maintenance Agreement

Contracted return-to-depot service and repair.• Zebra Factory Repair Service

Flat rate in-factory repair service and options installation.• Third Party Field Support

Contact our Inquiry Department for the name of a qualified field service provider near you.

Quality programs that enhance the value of your Zebra printers.• Involved in all stages of product development, Zebra

technical trainers are knowledgeable about all aspects of Zebra printers.

• Training options include:• Factory Training

Classes are conducted in our Training Centers located at our corporate offices in Vernon Hills, Illinois and European Office in High Wycombe, UK.

• On-Site/Custom Training Classes tailored to the needs of your business.

All students attending Zebra courses receive professionally prepared training materials.

At Zebra, customer service is not an afterthought, it’s a way of doing business.• Zebra blends people and technology together to provide the

highest level of customer service.• In-depth knowledge of both customer applications and the

total Zebra product line allows customer service representatives to provide quick and accurate recommendations.

Excellent customer service provides you, the customer, the right solution to fit your needs.