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PRESSURE
VESSEL
MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 1 OF 39
DATE
1 ENGG DWG
1.
1.1
1.2
1.3 ENGG DWG
1.4 ENGG DWG
1.5 ENGG DWG DESCRIPTION
2.
2.1
2.2
2.3
2.4
3. ENGG DWG
3.1
3.2 REVISION NO.
3.3 (DWGG N0.)
3.4 NOZZLE
3.5
4. ENGG DWG DATA
4.1 TITLE BLOCK
4.2 GENERAL NOTES
4.3 DESIGN DATA
4.4 WEIGHT & CAPACITY
4.5 REFERENCE DRAWINGS
4.6 MATERIAL SPECIFICATION
4.7 NOZZLE SCHEDULE
PRESSURE
VESSEL
MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 2 OF 39
DATE
1.
1.1 MANUAL JOB TOWER,
TANK ENGG DWG .
1.2 MANUAL 1.1 (TOWER) (REACTOR), (SHELL AND TUBE H/EX), (DOUBLE PIPE TYPE H/EX), (DRUM) CONE ROOF, , FLOATING TANK TANK ENGG DWG . VENDOR .
) :
(1) TLE & STEAM DRUM (6) EVAPORATOR
(2) SURFACE CONDENSER (7) EJECTOR
(3) AL-HEAT EXCHANGER (8) FILTER
(4) WASTE HEAT BOILER (9) SILENCER
(5) AI HEATER & COOLER (10) ECONOMIZER
(11) SUPERHEATER & DESUPERHEATER
1.3 ENGG DWG ENGG DWG PROCESS DATA
DATA , , , , NOZZLE PLANNING, ENGINEERING DATA . ENGG DWG .
(1) ENGINEERING (a) PLANT LAY-OUT (b) UP-DATE (c) (d) , (e) PROCESS, OPERATION (f) (g)
(2) LICENCER FEEDBACK
(3)
(4)
(5) (OWNER)
PRESSURE
VESSEL
MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 3 OF 39
DATE
(6) ENGG DWG
ASSIGN ENGINEER JOB , , MANUAL ENGG DWG .
1.4 ENGG DWG
(1) ENGG DWG MANUAL .
(2) PROCESS DATA DATA SHEET () .
(3) MANUAL VESSEL STANDARD ( VESSEL STD ) .
1.5 ENGG DWG DESCRIPTION
1.5.1 ENGG DWG , , VENDOR REVISION .
1.5.2 ENGG DWG REVISION DESCRIPTION . ASSIGN ENGINEER JOB DESCRIPTION ENGG DWG .
(1) PRELIMINARY
(2) FOR INQUIRY
(3) FOR APPROVAL
(4) APPROVED FOR DESIGN (AFD)
(5) APPROVED FOR CONSTRUCTION (AFC)
(6) REVISED FOR CONSTRUCTION (AFC)
(7) ADDED AS PER MARKED
(8) DELETED AS PER MARKED
(9) FINAL & AS-BUILT
PRESSURE
VESSEL
MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 4 OF 39
DATE
2.
2.1
2.1.1 H HB . HB H .
2.1.2 (ENGG DWG. PAPER) LGEN (LGEN STD FORMAT)
, TRACING , MYLAR A2 SIZE .
2.1.3 FORMAT
(1) H/E FORMAT (LDM - E001 - 10 A/B)
(2) V/E FORMAT (LDM - C001 - 10 A/B)
(3) TANK FORMAT (LDM - D001 - 10 A/B)
(4) BANK FORMAT (ATTACHMENT DWG )
2.2
2.2.1 ON-SCALE . . 1/1, 1/2, 1/3, 1/5, 1/10, 1/30, 1/50, 1/60, 1/100, 1/200
2.2.2 3 , .
2.3
(1) , , ,
, ,
PRESSURE
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MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 5 OF 39
DATE
(2)
0.5 ~ 0.7mm , SUPPORT 0.2mm , BASE RING
0.2mm 0.2mm 0.5mm PLAN
0.2 ~ 0.3mm 0.5 ~ 0.7mm
6 NOZZLE NON-SCALE 4 .
0.5 ~ 0.7 4 NOZZLE 0.5 ~ 0.7mm MANHOLE
. 0.2 ~ 0.3mm
PRESSURE
VESSEL
MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 6 OF 39
DATE
(3) 30 2~2.5mm . ( 1-2.2)
1-2.3 .
2.3.2
JOB . ENGG DWG .
(1)
(a) ------------- .
(b) ------------- .
(c) ------- .
(d) ------------- .
(2)
(a) .
(b) .
2, 3, 4, 5, 6mm
(c) .
3/4, 1/2, 1/4
PRESSURE
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MANUAL
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PAGE 7 OF 39
DATE
(d) .
6mm 1 2 3 4 5 6 7 8 9 0 5mm A B C D E F G H I J 4mm K L M N O P Q R S T 3mm U V W X Y Z 2mm a b c d e f g h I j
2.4
2.4.1
(1) MILLIMETER . NOZZLE SIZE . : 200, 3000, 2, 3
(2) POINT(.) COMMA(,) POINT ( 1.5 0.785, 30.9), COMMA .
(3) . 2 (), () . : 52010, 2315
(4) . 30 , .
PRESSURE
VESSEL
MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 8 OF 39
DATE
2.4.2 ORIENTATION
NOZZLE ORIENTATION PLANT NORTH 0 . KEY-PLAN ORIENTATION 0 NOZZLE ORIENTATION 0 180 .
2.4.3 (0.2~0.3mm) SHELL 2-8 .
PRESSURE
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MANUAL
PRESSURE VESSEL MANUAL
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PAGE 9 OF 39
DATE
HEAD HEAD , 2.9 HEAD TYPE [ . HEAD MIN. .
3. ENGG DWG
3.1 . (1) FORM NO. LDM-C001-10A/B
PRESSURE
VESSEL
MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 10 OF 39
DATE
-------------
NOZZLE ORIENTATION
SKIRT OPENING ANCHOR BOLT ORIENTATION
TRAY ORIENTATION
INTERNAL PIPE ORIENTATION
~
(2) FORM NO. LDM-C001-10A/B
-------------
NOZZLE ORIENTATION
SKIRT OPENING ANCHOR BOLT ORIENTATION
~
PRESSURE
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MANUAL
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PAGE 11 OF 39
DATE
(3) FORM NO. LDM-E001-10A/B ()
HEAT EXCHANGER TEMA TYPE FORMAT .
H/EX -------------
END ELEVATION ()
TUBE ARRANGEMENT (100mm~120mm )
~
( )
(4) FORM NO. LDM-C001-10A/B (HORIZOTAL VESSEL)
PRESSURE
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MANUAL
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PAGE 12 OF 39
DATE
H/EX -------------
ELEVATION ()
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MANUAL
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PAGE 13 OF 39
DATE
(5) FORM NO. LDM-D001-10A/B(TANK) TANK ------------- NOZZLE ORIENTATION & ORIENTATION OF SPIRAL
STAIRWAY
HEATING COIL . TANK NOZZLE ORIENTATION TNAK SPACE NOZZLE ORIENTATION .
3.2 REVISTION NO. CHECK
. REVISTION NO.
3.2.1 REVISION NO.
(1) REVISION NO. ENGG WORK STAGE REV. NO. 0 REVISION 1, 2, 3, 4 --- .
(2) REVISION NO. , LEAD ENGINEER PROJECT MANAGER SIGN.
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PAGE 14 OF 39
DATE
(3) REVISION DESCRIPTION 3.1 JOB DESCRIPTION . FOR APPROVAL APPROVED FOR CONSTRUCTION (AFC ) . DESCRIPTION ENGG WORK A.F.C ENGG DWG .
PRESSURE
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MANUAL
PRESSURE VESSEL MANUAL
REV. 1
PAGE 15 OF 39
DATE
1-3.1 REVISION DESCRIPTION
REV.
NO.
DESCRIPTION
(ENGG STAGE)
PROCESS INFORMATION
1. PRELIMINARY EMGG DWG INFORMATION PROCESS DATA.
1
ENGG DWG ENGG SPEC. STD. .
P&ID SCREENING MEETING .
2. FOR INQUIRY / NOZZLE SIZE .
1~2
P&ID(PRELIMINARY) CROSS CHECK.
3. FOR APPROVAL OWNER
3
P&ID(PRELIMINARY) 1
ENGG DWG PROCESS NOZZLE ORIENTATION, NOZZLE, PLATFORM, EXTERNAL LUG INFORMATION .
4. APPROVED FOR DESIGN(AFD)
COMMENT
OWNER 2
5. APPROVED FOR CONSTRUCTION (AFC)
VENDOR .
9
P & ID
OWNER VENDOR COST . OWNER . LGEN .
PRESSURE
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MANUAL
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REV. 1
PAGE 16 OF 39
DATE
7. REVISED AS PER
MARKED AFC MARK
.
8. ADDED AS PER
MARKED
REV. NO. . REVISED, ADDED, DELETED
9. DELETED AS PER
MARKED
.
10. FINAL (AS-BUILT) .
14 ~ 15
3.2.3 REVISION NO.
(1) REVISION NO. , REVISION NO. .
(2) REVISION 1 REVISION 2 , CLOUD MARK . AFC [ CLOUD MARK CLOUD MARK REVISION NO. . REVISION STATUS REVISION MARK CLOUD MARK .
3.2.4 PROPOSAL JOB , REVISION NO. .
3.2.5 REVISION NO. ENGINEERING REVISION JOB ASSIGN ENGINEER
REVISION REVISION ENGINEERING . REVISION
3.2.6 JOB REVISION NO. ( SIZE ) DESCRIPTION ( ) REDRAWN .
: FOR APPROVAL (REDRAWN)
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MANUAL
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PAGE 17 OF 39
DATE
3.3 (DWG. NO.) , PROJECT JOB CORDINATION
PROCEDURE . MANUAL .
3.4 NOZZLE ENGG DWG [NOZZLE SCHEDULE] NOZZLE NO.
(MARK NO,) .
3.4.1 TOWER, REACTER, VESSEL NOZZLE 3.2 .
3.4.2 NOZZLE 3.3 .
1-3.2
GAS MIX LIQ C.W. STM DRAIN VENT
SHELL SIDE IN
OUT
61
71
62
72
63
73
64
74
65
75
76
77
TUBE SIDE IN
OUT
81
91
82
92
83
93
84
94
85
95
96
97
3.3 NOZZLE 3.4.1 . 61 GAS NLET
92 MIX OUTLET 84 C.W. INLET 96 DRAWN 97 VENT
75 95 STM COND. OUTLET .
3.5
3.5.1 (VERTICAL VESSEL) , BASE LINE, TANGENT LINE, WORK LINE WELD LINE T.L TANGENT LINE W.L WELD LINE . , WORK LINE W.L W.L .
PRESSURE
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MANUAL
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PAGE 18 OF 39
DATE
3.5.2 (HORIZONTAL VESSEL) TANGENT LINE TRUE
LEVEL LINE WORKING POINT . .
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MANUAL
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PAGE 19 OF 39
DATE
3.5.3 , FLANGE GASKET ,
BAFFLE SUPPORT CONICAL SHELL WORK LINE .
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MANUAL
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PAGE 20 OF 39
DATE
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REV. 1
PAGE 21 OF 39
DATE
(1) WORK LINE .
(2) KETTLE TYPE CONICAL SHELL NOZZLE SHELL .
3.5.4 TANK
CONE ROOF TNAK, DOME ROOF TNAK, FLOATING ROOF TANK , BASE LINE BOTTOM PLATE TOP ANGLE .
PRESSURE
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MANUAL
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PAGE 22 OF 39
DATE
TANK BASE LINE .
4. ENGG DWG DATA ENGG DWG ITEM NO., , NOTE, NOZZLE LIST, LIST TITLE BLOCK . TITLE BLOCK .
(1) TITLE BLOCK
(2) GENERAL NOTES
(3) REFERENCE DRAWINGS
(4) DESIGN DATA
(5) WEIGHT & CAPACITY (ESTIMATED)
(6) MATERIAL SPECIFICATIONS
(7) NOZZLE SCHEDULE
BLOCK , .
PRESSURE
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MANUAL
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PAGE 23 OF 39
DATE
4.1 TITLE BLOCK
(1) TITLE BLOCK [FULL NAME] 1 2 .
ITEM NO. 2 FA - 101A, B 3 FA - 101A ~ C FA - 101A ~ F
(2) LGEN JOB NO. .
(3) MICROFILM NO. , .
(4) SQUAD CHECK SIGN .
(5) 2.2.1 .
ON-SCALE NIS(NOT TO SCALE) . SCALE SCALE NIS .
(6) DESCRIPTION
1.4 . (7) PROJECT NAME/CUSTOMERS NAME
4.2 GENERAL NOTES
GENERAL NOTES . ( 1-4.1 )
.
4.1 , 1 ~ 5
1. .
2. VERTICAL VESSEL ELEVATION NOZZLE TRAY DECK ORIENTATION PLAN .
3. BOLTING TYPE DECK ELEVATION SUPPORT RING .
4. TYPE TRAY DECK DECK .
GENERAL NOTES 1. ALL WELDS CONTINUOUS EXCEPT
AS NOTED 2. FOR VERTICAL VESSEL MAIN
ELEVATION IS DRAGMATIC ONLY FOR ORIENTATION OF NOZZLE & DECKS SEE PLANS
3. DIMENSIONS TO BOLTED DECKS ARE TO TOP OF DECK SUPPORT
4. DIMENSION TO WELDED DECKS ARE TO UNDERSIDE OF DECK
PRESSURE
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MANUAL
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PAGE 24 OF 39
DATE
,
6 SKIRT HEIGHT AND ALL NOZZLE SIZES ARE TENTATIVE.
6. P&I DWG PIPING DWG STATUS PLANNING SKIRT NOZZLE SIZE . SIZE .
7 TRAY DATA
(1) TYPE OF TRAYS
a. 1-10 : QXF. VALVE TYPE TRAYS
b. 11-20 : BAFFLE TRAYS
c. 21-30 : DXF. VALVE TYPE TRAYS
d. 31-40 : DISTRIBUTOR TRAYS
e. 41-50 : SXF. VALVE TYPE TRAYS
f. 51-60 : ANGLE IRON DECKS
g. 61-70 : CHIMNEY TRAYS
h. 71-80 : BUBBLE CAP TRAYS
I. 81-90 : PERFORATED TRAYS
j. 91-100 : SIEVE TYPE TRAYS
(2) APPROXIMATE WEIGHT OF
TRAYS AND LIQUID
TRAY WT : 2000Kg/STAGE, FOR 1-10 TRAYS
LIQ. WT : 1500Kg/STAGE, FOR 1-10 TRAYS
(3) VALVE TYPE TRAYS(1-10) ARE SUPPLID BY LGEN
7. TRAY DATE
(1) TRAY TYPE DATA SKETCH DWG REFER. a. 4 PASS VALVE TRAY
QXF QUARTER CROSS FLOW .
b. BAFFLE TRAY
c. 2 PASS VALVE TRAY DXF DOUBLE CROSS FLOW .
d. DISTRIBUTOR TRAY PROCESS .
e. 1 PASS VALVE TRAY SXF SINGLE CROSS FLOW .
f. ANGLE GIRD TRAY.
g. CHIMNEY TRAY GAS FLOW TRAY .
h. BUBBLE CAP TRAY I j
(2) TRAY .
(3) VALVE TRAY VENDOR .
TRAY PEPERFORATE SIEVE TRAY .
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PAGE 25 OF 39
DATE
,
8 ASTERISK MARKED(*) FIGURES ARE LGENS ESTIMATION. VENDOR SHALL CHECK AND DESIDE THEM.
8 SHELL , SKIRT , VENDOR .
9 DESIGN CONDITIONS FOR GRATING AND SUPPORTS ARE AS FOLLOWS.
a. PRESSURE DROP ------ 0.5Kg/ b. PACKINGS ------ 800Kg/ c. ALUMINA BALLS ------ 2200Kg/
9. PACKED VESSEL SUPPORT DATA .
a.
b.
c. ALUMINA BALL
10. OPERATIING AND DESIGN CONDITIONS AT REGENERATION TIME
10. REGENERATION .
11 INTERNAL PIPE OF NOZZLE NO SHALL BE INSTALLED IN THE VESSL AFTER THE CATALYST AND ALUMINA BALLS SHELL BE PACKED
11. FEED NOZZLE INTER-NAL PIPE .
12 DESOM CPNDITIONS FOR HEATING COIL ARE AS FOLLOWS :
a. DESIGN PRESSURE ---- 10Kg/ G b. DESIGN TEMPERATURE --- 250 c. CORROSION ALLOWANCE - 3.0 d. HYDROSTATIC TEST
PRESSURE ---- 15Kg/ G e. PNEUMATIC TEST
PRESSURE ---- 15Kg/ G
12. TANK DRUM HEATING COIL COIL .
a. b. c. COIL d. TEST e. TEST
13 MEAN METAL TEMPERATURE
(I) SHELL ---------- 189
(ii) TUBE ---------- 181
13. FIXED TYPE TUBE SHEET EXPANSION JOINT MEAN MATER TEMP.
OPERATING DESIGN
TEMP()
PRESSURE
50
250
44
220
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PAGE 26 OF 39
DATE
,
14 TUBES, TUBE SHEET AND FLOATING HEAD FLANGE SHELL BE DESIGNED FOR
10.5Kg/
14. .
15 TUBES SHALL BE STRENGTH WELLED AND LIGHT EXPANDED TO TUBE SHEET
15 TUBE TUBE SHEET STREGTH WELD .
16 BASE LINE(B.L) IS INDICATED THE GASKET CONTACT SURFACE OF SHELL FLANGE (OR TUBE SHEET)
16 BASE LINE(B.L) SHELL FLANGE ( TUBE SHEET) GASKET .
17 DIMENSIONS TO BAFFLES OR SUPPORTS PLATE ARE MEASURED TO THE CENTER OF EACH PLATES THICKNESS
17 BAFFLE SUPPORT PLATE .
18 CLEARANCE BETWEEN SEALING STRIP AND TUBE, SHALL NOT EXCEED PITCH TUBES
18. SEALING STRIP TUBE TUBE .
19 DESIGN CONDITION OF EXPANSION BELLOWS ARE AS FOLLOWS :
(1) METAL TEMP. : SHELL/TUBE
(2) DESIGN CYCLE : NO. =(INCL.S.F=10)
19. EXPANSION JOINT .
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PAGE 27 OF 39
DATE
4.3 DESIGN DATA
DATA . .
4.3.1 TOWER, , DESIGN DATA
DESIGN DATA
CODE (1) CORR. ALLOW. (2)
FLUID NAME (3) SPEC. GR. (4)
DESIGN PRESS. (5) / G OPER. PRESS. (6) / G
DESIGN TEMP. (7) OPER. TEMP. (8)
HYDRO. TEST PRESS (9) / G PNEU. TEST PRESS (10) / G
M.A.W.P (11) / G SAFE EXT. PRESS. (12) / G
STRESS RELIEF (13) RADOGRAPHED (14)
JOINT EFFICIENCY (15) % INSULATION ( ) (11) YES( ), NO
WIND PRESS. (17) EARTHQUAKE FACTOR (18)
TYPE OF HEADS (19)
(1) . JOB SPED DESIGN PACKAGE .
(a) ASME (AMERICAN SOCIETY OF MECHAICAL ENGINEERS) :
ASME , DIV, 1 ASME , DIV, 2
(b) GAS : HIGH PRESSURE GAS CONTROL LAW ( : HPGCL)
(c) : ENERGY UTILIZATION ACT LAW ( : EUAL)
(d) : INDUSTRIAL SAFETY AND HEALTH LAW ( : ISHL)
(e) : KS B6231
(f) : FIRE SERVICE LAW
(g) JAPAN PETROLEUM INSTITUTE : JPI
(2) 2 .
(3) (4) PROCESS DATA .
PRESSURE
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MANUAL
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PAGE 28 OF 39
DATE
(5)
(6) PROCESS DATA .
(7)
(8)
(9) (10) .
(11) VENDOR [BY VENDOR] , REVISION 2 .
(12) SAFETY EXT. PRESS PROCESS , [0.175 /] . , LINING .
(13) (POST WELD HEAT TREATMENT) [YES] (), [NO] ( ) . , [GENERAL NOTES] .
(14) RADIOGRAPHIC TEST [FULL] (), [SPOT] (), [NO] ( ) PERCENTAGE
(15) JOINT EFFICIENCY .
(16) , , , ( ) HOT () COLD () , YES . (PERSONNEL PROTECTION) [P.P] .
(17) (18) EARTHQUAKE FACTOR JOB SITE [SEE ENGG SPEC] .
(19) .
(a) : FLAT
(b) : 10% DISH OR 6% DISH
(c) 2:1 : ELLIP. 2:1
(d) : MEMI SPHERICAL
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4.3.2 DESIGN DATA
(1) SIZE (2) TYPE TEMA .
[SPECIAL] .
(3) (SURFACE) 1 ,
1 100 , 100
. . U-TUBE
TYPE BENDING JOB
.
(4)
2 .
) 2 PARA
2 SERIES
1+1 SPARE
2 PARA 2 SERIES
DESIGN DATA SIZE (1) TYPE (2)
SURFACE PER SHELL (3) NO. OF SHELLS (4) CODE (5) TEMA CLASS (6)
WEIGHT PER SHELL UNIT (8) BUNDLE (9) FULL WATER (10)
KG KG KG
(11) SHELL SIDE (12) TUBE SIDE
FLUID NAME (13)
SPECIFIC GRAUT (14)
OPER. TEMP (15)N/(15) / / DESIGN TEMP. (16) OPER. PRESS (17) / G / G DESIGN PRESS (18) / G / G HYDRO. TEST PRESS.(19) / G / G PHEUM. THST PRESS.(20) / G / G STRESS RELIEVE (21)
RADOGRAPHIC (22)
JOINT EFFICENC (23) % %
CORR. ALLOW. (24) MM MM
NO. OF PASS (25)
INSULATION (26)
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PAGE 30 OF 39
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(5) 4.3.1 .
(6) TEMA(STANDARDS OF TUBULAR EXCHANGER MANUFACTURERS
ASSOCIATION) CLASS R.C.B .
(7) UNIT
(8) UNIT : H/EX TUBE BUNDLE .
(9) TUBE BUNDLE : TYPE BUNDLE . [ - ] .
(10) : UNIT +
(11) SHELL
(12) CHENNEL
(13) (14) PROCESS DATA .
(15)
(16)
(17)
(18)
(19)
(20)
(21) 4.3.1 (13) , FLOATING HEAD FLOATING HEAD ONLY : YES] .
(22) 4.3.1(14) .
(23) 4.3.1(15) .
(24) 4.3.1(2) .
(25) SHELL TUBE PASS
TUBE PASS SHELL PASS .
(a) E TYPE 1
(b) F TYPE 2
(c) G TYPE SPLIT
(d) H TYPE DOUBLE SPLIT
(e) J TYPE DIVIDED
(f) K TYPE
(26) 4.3.1(16) .
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4.3.3 DESIGN DATA 4.3.1 .
4.3.4 TANK DESIGN DATA
DESIGN DATA CODE (1) SHELL COIL
QUANTITY (2) CONTENTS (3)
TYPE OF ROOF (4) DESIGN PRESS (5)
WIND VELOCITY (6) DESING TEMP (7)
EARTHQUAKE FACTOR (8) OPER. PRESS. (9)
INSULATION ( ) (10) OPER. TEMP. (11)
PAINTING (12) TEST PRESS (13)
MAX. FI;;OMG RATE (14) SPEC. GRAYED (15)
MAX. EMPTY RATE (16) CPRR. ALLOWS (17)
(1) TNAK JIS B8501, API 620 & 650
4.3.1 TANK DATA
.
(4) TANK ROOF .
(I) CONE ROOF : CONE
(ii) : DISH
(iii) DOME ROOF : DOME
(iv) : FLAT
(v) ROOF : FLOATING
(vi) : SPHERICAL
(1) WEIGHT & CAPACITY (ESTIMATED)
EMPTY (2) KG CAPACITY (6)
PLATFORM & LADDER (3) KG FULL OF WATER (7) KG
INSULATION (4) KG OPERATING (8) KG
OTHERS (5) KG
4.4 WEIGHT & CAPACITY
LGEN WEIGHT CHECK LOADING DATA BASE . VENDOR VENDOR WEIGHT CHECK.
PRESSURE
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(1) LGEN
(2) (EMPTY EWIGHT)
SITE (: TRAY, BAFFLE, GRATING etc)
[INTERNALS] .
EMPTY WEIGHT( ) 100Kg 100Kg
, 1000Kg 50Kg .
SITE .
(a)
(b) VALVE TRAY
(c) PLATFORM, LADDER, OVERHEAD,
(d)
(e)
EMPTY WEIGHT
ERECTION WEIGHT .
(3) PLATFORM LADDER .
(4) , / .
(5) : .
(a) CATALYST, BALL-RING,
(b) ,
.
(c) INTERNAL PIPE , TRAY SITE
INTERNAL
(d) SUPPORT REBOILER
COOLER
SAFETY VALVE, RELIEF VALVE
(e) LIQUID WEIGHT NARMAL TRAY
(6) M3 .
(7) SITE (FULL WATER)
.
: TEST
PACKED VESSEL PACKING
(8) (1) ~ (5) 4.5 REFFERENCE DRAWING
PRESSURE
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MANUAL
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PAGE 33 OF 39
DATE
REFERENCE DRAWING
USE DWG. NO. DESCRIPTION
LD - BO15 NAME PLATE (UNDER 1000 DIA)
LD - B016 NAME PLATE (OVER 1000 DIA)
LD - C006 NOZZLES (2~24), JIS
LD - C007 NOZZLES (2~24), ANSI
LD - C008 NOZZLES (1/2~1), JIS
LD - C010 NOZZLES (1/2~1), ANSI
LD - C015 MANHOLE COVER DAVIT JIS
LD - C016 MANHOLE COVER DAVIT ANSI
LD - C020 INSULATION SUPPORT RING
LD - C022 STEEL SADDLE
LD - C026 SUPPORT LEGS
LD - C027 SUPPORT LUGS
LD - C028 LIFTING LUGS
LD - C044 EARTH LUGS
LE - C045 BOLT HOLE ORIENTATION FOR FLG.
BLOCK [VESSEL & H/EX STANDARD], ENGG DWG. STANDARD STANDARD [DWG. NO.] [DESCRIIPTION] .
PRESSURE
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4.6 MATERIAL SPECIFICATION
MATERIAL SPECIFICATIONS
SHELL, HEADS, REINFORCING PADS (1)
VESSEL SUPPORTS (2)
FORGED NOZZLES, FLG. & COVERS (3)
NOZZLE NECK PLATE/PLATE/PLATE FLG. & COVERS (4)
PIPE NOZZLE NECKS & WELDING FITTINGS (5)
INTERNAL SUPPORTS WELDED TO SHELL (6)
EXTERNAL LUGS (7)
GRATING, BAFFLE & MISC. STEEL (8)
INTERNAL PIPE & WELDING FITTINGS (9)
EXTERNAL BOLTS/NUTS (10)
INTERNAL BOLTS/NUTS (11)
EXTERNAL GASKETS (12)
INTERNAL GASKETS (13)
SCREENS, WIRE MESH DEMISTERS (14)
PAINTING (OUTSIDE OF VESSEL ONLY) (15)
INSULATION (16)
NAME PLATE, EARTH LUG (17)
. ENGG DWG , MAKER LGEN .
4.6.1 TOWER, REACTOR, DRUM
(1) SHELL, HEAD, ----- MAIN
(2) SKIRT, BASE RING SADDLE ----- SKIRT
.
(3) NOZZLE, FLANGE COVER
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(4) NOZZLE NECK PLATE MANHOLE
FLANGE INTERNAL PIPE FLANGE BLIND FLANGE
.
(5) PIPE NOZZLE NECK ----- PIPE NOZZLE
ELBOW, TEE, REDUCER NOZZLE .
(6) SHELL SUPPORT TRAY
SUPPORT RING,DOWN COMER SUPPORT, INTERNAL PIPE
SUPPROT .
(7) LUG ------ RING, ,
SUPPORT, LIFTING LUG, SUPPORTLUG, PLATFORM,
LADDER LUG .
(8) GRATING, BAFFLE
(9) INTERNAL PIPE
(10) SHELL FLANGE, NOZZLE FLANGE MANHOLE FLANGE
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BOLT SHELL BOLT & NUT .
(11) BOLT NUT
(12) (10) NOZZLE FLANGE GASKET .
(13) GASKET ------ VALVE TRAY TRAY
GASKET INTERNAL PIPE GASKET
.
(14) SCREEN, WIRE MESH DEMISTER ------ GRATING
SCREEN () .
(15) ( )
(16)
(17) NAME PLATE EARTH LUG S.S 304 .
ENGG SPEC.
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4.6.2
MATERIAL SPECIFICATIONS
SHELL & SHELL COVER (1) STUD BOLT & NUT (21)
SHELL FLANGE (2) - SHELL COVER (22)
CHANNEL (3) - STATIONARY (23)
CHANNEL COVER (4) - CHANNEL COVER (24)
CHANNEL FLANGE (5) - FLOATING HEAD (25)
TUBE SHEET (6) - SHELL NOZZLE (26)
FLOATING HEAD COVER (7) - CHANNEL NOZZLE (27)
FLOATING HEAD FLANGE (8) GASKET (28)
BACKING DEVICE (9) - SHELL OVER (29)
TUBE (10) - SHELL CHANNEL END (30)
BAFFLE & SUPPORT PLATE (11) - CHANNEL END SHELL (31)
IMPINGEMENT BAFFLE (12) - CHANNEL COVER (32)
PASS PARTITION PLATE (13) - FLOATING EAD (33)
THE ROD (14) - SHELL NOZZLE (34)
BAFFLE SPACER (15) - CHANNEL NOZZLE (35)
FLANGE -SHELL SIDE (16) SUPPORT &LIFTING LUG (36)
-CHANNEL SIDE (17) EARTH LUG & NAME PLATE (37)
NOZZLE NECK -SHELL SIDE (18) INSULATION (38)
-CHANNEL SIDE (19) PAINTING (39)
BOSS & PLUG (20)
(1) SHELL
(2) SHELL FLANGE
(3) CHANNEL SHELL
(4) CHANNEL COVER
(5) CHANNEL FLANGE
(6) TUBE SHEET
(7) FLOATING HEAD COVER
(8) FLOATING HEAD FLANGE
(9) BACKING DEVICE
(10) TUBE
(11) BAFFLE SUPPORT PLATE LONGITUDINAL BAFFLE
.
(12) IMPINGEMENT BAFFLE, SHELL NOZZLE GAS, TUBE
.
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(13) PASS PARTITION PLATE
(14) TIE ROD
(15) BAFFLE SPACER
(16) (18) SHELL NOZZLE FLANGE
(21)~(27) BOLT NUT
(28)~(35) GASKET , 4.2
.
(36) SADDLE SLIDING PLATE SUPPORT,
BRACKET .
(37)(38)(39) 4.6.1 .
VALQUA TOMBO
(COMPRESSED ASBESTOS) CA #1500 #1100
(METAL JACKETED ASBESTOS
FILLED)
MJA-CS
MJA-SUS304
MJA-5CR
#520-Z2S
#520-Z2E
#520-Z2F
#1840
#1840-304SS
#1840-5CR
(SOLID FLAT METAL) SFM-CS
SFM-SUS304
SFM-5CR
#560-ZZS
#560-ZZE
#550-ZZF
#1850
#1850-304SS
#1850-5CR
(SPIRAL WOUND) SW
SW-R/CS
SW-R/SUS304
SW/GR-R/CS
#590
#591-ZE1S
#591-ZE1E
#591-ZE7S
#1804
#1834
#1834-304SS
#1808-GR
4.7 NOZZLE SCHEDULE
MARK NO.
NO. REQD
SIZE ( )
RATING TYPE & FACING
DESIGNATION L REMARKS
(1) (2) (3) (4) (5) (6) (7) (8)
NOZZLE SCHEDULE
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(1) NOZZLE MARK NUMBER 3.4 NOZZLE PROCESS DATA .
(2) NOZZLE : SIZE (DESIGNATION) NOZZLE 2 , AB,B A~C, A~D, A~E .
(3) NOZZLE SIZE : NOMINAL SIZE . INCH .
(4) NOZZLE FLANGE (RATING) ANSI, JPI, JIS API STANDARD , JIS KS Kg/ K .
) JIS 30Kg/ 30K
(5) 1 FLANGE TYPE .
(a) WELDING NECK TYPE ------- W.N
(b) SLIP - ON - TYPE ------- S.O
(c) FORGED NOZZLE TYPE ------- F.N
2 NOZZLE FLANGE TYPE .
(a) RAISED FACE ---------- R.F
(b) FLAT FACE ---------- F.F
(c) RING TYPE JOINT FACE -------- RTJ
(d) MALE AND FEMAIL TYPE -------- M &
(e) TONGUE AND GROOVE TYPE -------- T &
(d),(e) , TYPE , DWG . , NOZZLE [VALVE] , or TYPE .
(6) NOZZLE SERVICE , PROCESS DATA .
(7) NOZZLE NOZZLE , CENTER LINE 10mm . NOZZLE SKIRT NOZZLE , [SEE DWG] . [VESSEL STD] LD - C013 .
(8) NOZZLE . ) : 1) BLIND FLANGE : W/B.F 2) BIRD SCREEN : W/BIRD SCREEN