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PRESSURE VESSEL MANUAL 신입사원 교육용 PRESSURE VESSEL MANUAL REV. 1 PAGE 1 OF 39 DATE 1 ENG’G DWG 작성요령 1. 1.1 1.2 적용 범위 1.3 ENG’G DWG 정의와 사용목적 1.4 ENG’G DWG 작성시 주의사항 1.5 ENG’G DWG 발행과 DESCRIPTION 2. 제도의 기본 2.1 2.2 척도와 투영법 2.3 선과 문자 2.4 칫수 3. ENG’G DWG 작성 기본사항 3.1 도면용지와 표준배치 3.2 REVISION NO.기입 3.3 도면번호 (DWG’G N0.)기입 3.4 NOZZLE 번호 3.5 도면의 기준선 4. ENG’G DWG 기본 DATA 기입 4.1 TITLE BLOCK 4.2 GENERAL NOTES 4.3 DESIGN DATA 4.4 WEIGHT & CAPACITY 4.5 REFERENCE DRAWINGS 4.6 MATERIAL SPECIFICATION 4.7 NOZZLE SCHEDULE

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  • PRESSURE

    VESSEL

    MANUAL

    PRESSURE VESSEL MANUAL

    REV. 1

    PAGE 1 OF 39

    DATE

    1 ENGG DWG

    1.

    1.1

    1.2

    1.3 ENGG DWG

    1.4 ENGG DWG

    1.5 ENGG DWG DESCRIPTION

    2.

    2.1

    2.2

    2.3

    2.4

    3. ENGG DWG

    3.1

    3.2 REVISION NO.

    3.3 (DWGG N0.)

    3.4 NOZZLE

    3.5

    4. ENGG DWG DATA

    4.1 TITLE BLOCK

    4.2 GENERAL NOTES

    4.3 DESIGN DATA

    4.4 WEIGHT & CAPACITY

    4.5 REFERENCE DRAWINGS

    4.6 MATERIAL SPECIFICATION

    4.7 NOZZLE SCHEDULE

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    1.

    1.1 MANUAL JOB TOWER,

    TANK ENGG DWG .

    1.2 MANUAL 1.1 (TOWER) (REACTOR), (SHELL AND TUBE H/EX), (DOUBLE PIPE TYPE H/EX), (DRUM) CONE ROOF, , FLOATING TANK TANK ENGG DWG . VENDOR .

    ) :

    (1) TLE & STEAM DRUM (6) EVAPORATOR

    (2) SURFACE CONDENSER (7) EJECTOR

    (3) AL-HEAT EXCHANGER (8) FILTER

    (4) WASTE HEAT BOILER (9) SILENCER

    (5) AI HEATER & COOLER (10) ECONOMIZER

    (11) SUPERHEATER & DESUPERHEATER

    1.3 ENGG DWG ENGG DWG PROCESS DATA

    DATA , , , , NOZZLE PLANNING, ENGINEERING DATA . ENGG DWG .

    (1) ENGINEERING (a) PLANT LAY-OUT (b) UP-DATE (c) (d) , (e) PROCESS, OPERATION (f) (g)

    (2) LICENCER FEEDBACK

    (3)

    (4)

    (5) (OWNER)

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    (6) ENGG DWG

    ASSIGN ENGINEER JOB , , MANUAL ENGG DWG .

    1.4 ENGG DWG

    (1) ENGG DWG MANUAL .

    (2) PROCESS DATA DATA SHEET () .

    (3) MANUAL VESSEL STANDARD ( VESSEL STD ) .

    1.5 ENGG DWG DESCRIPTION

    1.5.1 ENGG DWG , , VENDOR REVISION .

    1.5.2 ENGG DWG REVISION DESCRIPTION . ASSIGN ENGINEER JOB DESCRIPTION ENGG DWG .

    (1) PRELIMINARY

    (2) FOR INQUIRY

    (3) FOR APPROVAL

    (4) APPROVED FOR DESIGN (AFD)

    (5) APPROVED FOR CONSTRUCTION (AFC)

    (6) REVISED FOR CONSTRUCTION (AFC)

    (7) ADDED AS PER MARKED

    (8) DELETED AS PER MARKED

    (9) FINAL & AS-BUILT

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    2.

    2.1

    2.1.1 H HB . HB H .

    2.1.2 (ENGG DWG. PAPER) LGEN (LGEN STD FORMAT)

    , TRACING , MYLAR A2 SIZE .

    2.1.3 FORMAT

    (1) H/E FORMAT (LDM - E001 - 10 A/B)

    (2) V/E FORMAT (LDM - C001 - 10 A/B)

    (3) TANK FORMAT (LDM - D001 - 10 A/B)

    (4) BANK FORMAT (ATTACHMENT DWG )

    2.2

    2.2.1 ON-SCALE . . 1/1, 1/2, 1/3, 1/5, 1/10, 1/30, 1/50, 1/60, 1/100, 1/200

    2.2.2 3 , .

    2.3

    (1) , , ,

    , ,

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    (2)

    0.5 ~ 0.7mm , SUPPORT 0.2mm , BASE RING

    0.2mm 0.2mm 0.5mm PLAN

    0.2 ~ 0.3mm 0.5 ~ 0.7mm

    6 NOZZLE NON-SCALE 4 .

    0.5 ~ 0.7 4 NOZZLE 0.5 ~ 0.7mm MANHOLE

    . 0.2 ~ 0.3mm

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    (3) 30 2~2.5mm . ( 1-2.2)

    1-2.3 .

    2.3.2

    JOB . ENGG DWG .

    (1)

    (a) ------------- .

    (b) ------------- .

    (c) ------- .

    (d) ------------- .

    (2)

    (a) .

    (b) .

    2, 3, 4, 5, 6mm

    (c) .

    3/4, 1/2, 1/4

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    (d) .

    6mm 1 2 3 4 5 6 7 8 9 0 5mm A B C D E F G H I J 4mm K L M N O P Q R S T 3mm U V W X Y Z 2mm a b c d e f g h I j

    2.4

    2.4.1

    (1) MILLIMETER . NOZZLE SIZE . : 200, 3000, 2, 3

    (2) POINT(.) COMMA(,) POINT ( 1.5 0.785, 30.9), COMMA .

    (3) . 2 (), () . : 52010, 2315

    (4) . 30 , .

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    2.4.2 ORIENTATION

    NOZZLE ORIENTATION PLANT NORTH 0 . KEY-PLAN ORIENTATION 0 NOZZLE ORIENTATION 0 180 .

    2.4.3 (0.2~0.3mm) SHELL 2-8 .

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    HEAD HEAD , 2.9 HEAD TYPE [ . HEAD MIN. .

    3. ENGG DWG

    3.1 . (1) FORM NO. LDM-C001-10A/B

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    -------------

    NOZZLE ORIENTATION

    SKIRT OPENING ANCHOR BOLT ORIENTATION

    TRAY ORIENTATION

    INTERNAL PIPE ORIENTATION

    ~

    (2) FORM NO. LDM-C001-10A/B

    -------------

    NOZZLE ORIENTATION

    SKIRT OPENING ANCHOR BOLT ORIENTATION

    ~

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    (3) FORM NO. LDM-E001-10A/B ()

    HEAT EXCHANGER TEMA TYPE FORMAT .

    H/EX -------------

    END ELEVATION ()

    TUBE ARRANGEMENT (100mm~120mm )

    ~

    ( )

    (4) FORM NO. LDM-C001-10A/B (HORIZOTAL VESSEL)

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    H/EX -------------

    ELEVATION ()

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    (5) FORM NO. LDM-D001-10A/B(TANK) TANK ------------- NOZZLE ORIENTATION & ORIENTATION OF SPIRAL

    STAIRWAY

    HEATING COIL . TANK NOZZLE ORIENTATION TNAK SPACE NOZZLE ORIENTATION .

    3.2 REVISTION NO. CHECK

    . REVISTION NO.

    3.2.1 REVISION NO.

    (1) REVISION NO. ENGG WORK STAGE REV. NO. 0 REVISION 1, 2, 3, 4 --- .

    (2) REVISION NO. , LEAD ENGINEER PROJECT MANAGER SIGN.

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    (3) REVISION DESCRIPTION 3.1 JOB DESCRIPTION . FOR APPROVAL APPROVED FOR CONSTRUCTION (AFC ) . DESCRIPTION ENGG WORK A.F.C ENGG DWG .

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    1-3.1 REVISION DESCRIPTION

    REV.

    NO.

    DESCRIPTION

    (ENGG STAGE)

    PROCESS INFORMATION

    1. PRELIMINARY EMGG DWG INFORMATION PROCESS DATA.

    1

    ENGG DWG ENGG SPEC. STD. .

    P&ID SCREENING MEETING .

    2. FOR INQUIRY / NOZZLE SIZE .

    1~2

    P&ID(PRELIMINARY) CROSS CHECK.

    3. FOR APPROVAL OWNER

    3

    P&ID(PRELIMINARY) 1

    ENGG DWG PROCESS NOZZLE ORIENTATION, NOZZLE, PLATFORM, EXTERNAL LUG INFORMATION .

    4. APPROVED FOR DESIGN(AFD)

    COMMENT

    OWNER 2

    5. APPROVED FOR CONSTRUCTION (AFC)

    VENDOR .

    9

    P & ID

    OWNER VENDOR COST . OWNER . LGEN .

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    7. REVISED AS PER

    MARKED AFC MARK

    .

    8. ADDED AS PER

    MARKED

    REV. NO. . REVISED, ADDED, DELETED

    9. DELETED AS PER

    MARKED

    .

    10. FINAL (AS-BUILT) .

    14 ~ 15

    3.2.3 REVISION NO.

    (1) REVISION NO. , REVISION NO. .

    (2) REVISION 1 REVISION 2 , CLOUD MARK . AFC [ CLOUD MARK CLOUD MARK REVISION NO. . REVISION STATUS REVISION MARK CLOUD MARK .

    3.2.4 PROPOSAL JOB , REVISION NO. .

    3.2.5 REVISION NO. ENGINEERING REVISION JOB ASSIGN ENGINEER

    REVISION REVISION ENGINEERING . REVISION

    3.2.6 JOB REVISION NO. ( SIZE ) DESCRIPTION ( ) REDRAWN .

    : FOR APPROVAL (REDRAWN)

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    3.3 (DWG. NO.) , PROJECT JOB CORDINATION

    PROCEDURE . MANUAL .

    3.4 NOZZLE ENGG DWG [NOZZLE SCHEDULE] NOZZLE NO.

    (MARK NO,) .

    3.4.1 TOWER, REACTER, VESSEL NOZZLE 3.2 .

    3.4.2 NOZZLE 3.3 .

    1-3.2

    GAS MIX LIQ C.W. STM DRAIN VENT

    SHELL SIDE IN

    OUT

    61

    71

    62

    72

    63

    73

    64

    74

    65

    75

    76

    77

    TUBE SIDE IN

    OUT

    81

    91

    82

    92

    83

    93

    84

    94

    85

    95

    96

    97

    3.3 NOZZLE 3.4.1 . 61 GAS NLET

    92 MIX OUTLET 84 C.W. INLET 96 DRAWN 97 VENT

    75 95 STM COND. OUTLET .

    3.5

    3.5.1 (VERTICAL VESSEL) , BASE LINE, TANGENT LINE, WORK LINE WELD LINE T.L TANGENT LINE W.L WELD LINE . , WORK LINE W.L W.L .

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    3.5.2 (HORIZONTAL VESSEL) TANGENT LINE TRUE

    LEVEL LINE WORKING POINT . .

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    3.5.3 , FLANGE GASKET ,

    BAFFLE SUPPORT CONICAL SHELL WORK LINE .

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    (1) WORK LINE .

    (2) KETTLE TYPE CONICAL SHELL NOZZLE SHELL .

    3.5.4 TANK

    CONE ROOF TNAK, DOME ROOF TNAK, FLOATING ROOF TANK , BASE LINE BOTTOM PLATE TOP ANGLE .

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    TANK BASE LINE .

    4. ENGG DWG DATA ENGG DWG ITEM NO., , NOTE, NOZZLE LIST, LIST TITLE BLOCK . TITLE BLOCK .

    (1) TITLE BLOCK

    (2) GENERAL NOTES

    (3) REFERENCE DRAWINGS

    (4) DESIGN DATA

    (5) WEIGHT & CAPACITY (ESTIMATED)

    (6) MATERIAL SPECIFICATIONS

    (7) NOZZLE SCHEDULE

    BLOCK , .

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    4.1 TITLE BLOCK

    (1) TITLE BLOCK [FULL NAME] 1 2 .

    ITEM NO. 2 FA - 101A, B 3 FA - 101A ~ C FA - 101A ~ F

    (2) LGEN JOB NO. .

    (3) MICROFILM NO. , .

    (4) SQUAD CHECK SIGN .

    (5) 2.2.1 .

    ON-SCALE NIS(NOT TO SCALE) . SCALE SCALE NIS .

    (6) DESCRIPTION

    1.4 . (7) PROJECT NAME/CUSTOMERS NAME

    4.2 GENERAL NOTES

    GENERAL NOTES . ( 1-4.1 )

    .

    4.1 , 1 ~ 5

    1. .

    2. VERTICAL VESSEL ELEVATION NOZZLE TRAY DECK ORIENTATION PLAN .

    3. BOLTING TYPE DECK ELEVATION SUPPORT RING .

    4. TYPE TRAY DECK DECK .

    GENERAL NOTES 1. ALL WELDS CONTINUOUS EXCEPT

    AS NOTED 2. FOR VERTICAL VESSEL MAIN

    ELEVATION IS DRAGMATIC ONLY FOR ORIENTATION OF NOZZLE & DECKS SEE PLANS

    3. DIMENSIONS TO BOLTED DECKS ARE TO TOP OF DECK SUPPORT

    4. DIMENSION TO WELDED DECKS ARE TO UNDERSIDE OF DECK

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    ,

    6 SKIRT HEIGHT AND ALL NOZZLE SIZES ARE TENTATIVE.

    6. P&I DWG PIPING DWG STATUS PLANNING SKIRT NOZZLE SIZE . SIZE .

    7 TRAY DATA

    (1) TYPE OF TRAYS

    a. 1-10 : QXF. VALVE TYPE TRAYS

    b. 11-20 : BAFFLE TRAYS

    c. 21-30 : DXF. VALVE TYPE TRAYS

    d. 31-40 : DISTRIBUTOR TRAYS

    e. 41-50 : SXF. VALVE TYPE TRAYS

    f. 51-60 : ANGLE IRON DECKS

    g. 61-70 : CHIMNEY TRAYS

    h. 71-80 : BUBBLE CAP TRAYS

    I. 81-90 : PERFORATED TRAYS

    j. 91-100 : SIEVE TYPE TRAYS

    (2) APPROXIMATE WEIGHT OF

    TRAYS AND LIQUID

    TRAY WT : 2000Kg/STAGE, FOR 1-10 TRAYS

    LIQ. WT : 1500Kg/STAGE, FOR 1-10 TRAYS

    (3) VALVE TYPE TRAYS(1-10) ARE SUPPLID BY LGEN

    7. TRAY DATE

    (1) TRAY TYPE DATA SKETCH DWG REFER. a. 4 PASS VALVE TRAY

    QXF QUARTER CROSS FLOW .

    b. BAFFLE TRAY

    c. 2 PASS VALVE TRAY DXF DOUBLE CROSS FLOW .

    d. DISTRIBUTOR TRAY PROCESS .

    e. 1 PASS VALVE TRAY SXF SINGLE CROSS FLOW .

    f. ANGLE GIRD TRAY.

    g. CHIMNEY TRAY GAS FLOW TRAY .

    h. BUBBLE CAP TRAY I j

    (2) TRAY .

    (3) VALVE TRAY VENDOR .

    TRAY PEPERFORATE SIEVE TRAY .

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    8 ASTERISK MARKED(*) FIGURES ARE LGENS ESTIMATION. VENDOR SHALL CHECK AND DESIDE THEM.

    8 SHELL , SKIRT , VENDOR .

    9 DESIGN CONDITIONS FOR GRATING AND SUPPORTS ARE AS FOLLOWS.

    a. PRESSURE DROP ------ 0.5Kg/ b. PACKINGS ------ 800Kg/ c. ALUMINA BALLS ------ 2200Kg/

    9. PACKED VESSEL SUPPORT DATA .

    a.

    b.

    c. ALUMINA BALL

    10. OPERATIING AND DESIGN CONDITIONS AT REGENERATION TIME

    10. REGENERATION .

    11 INTERNAL PIPE OF NOZZLE NO SHALL BE INSTALLED IN THE VESSL AFTER THE CATALYST AND ALUMINA BALLS SHELL BE PACKED

    11. FEED NOZZLE INTER-NAL PIPE .

    12 DESOM CPNDITIONS FOR HEATING COIL ARE AS FOLLOWS :

    a. DESIGN PRESSURE ---- 10Kg/ G b. DESIGN TEMPERATURE --- 250 c. CORROSION ALLOWANCE - 3.0 d. HYDROSTATIC TEST

    PRESSURE ---- 15Kg/ G e. PNEUMATIC TEST

    PRESSURE ---- 15Kg/ G

    12. TANK DRUM HEATING COIL COIL .

    a. b. c. COIL d. TEST e. TEST

    13 MEAN METAL TEMPERATURE

    (I) SHELL ---------- 189

    (ii) TUBE ---------- 181

    13. FIXED TYPE TUBE SHEET EXPANSION JOINT MEAN MATER TEMP.

    OPERATING DESIGN

    TEMP()

    PRESSURE

    50

    250

    44

    220

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    14 TUBES, TUBE SHEET AND FLOATING HEAD FLANGE SHELL BE DESIGNED FOR

    10.5Kg/

    14. .

    15 TUBES SHALL BE STRENGTH WELLED AND LIGHT EXPANDED TO TUBE SHEET

    15 TUBE TUBE SHEET STREGTH WELD .

    16 BASE LINE(B.L) IS INDICATED THE GASKET CONTACT SURFACE OF SHELL FLANGE (OR TUBE SHEET)

    16 BASE LINE(B.L) SHELL FLANGE ( TUBE SHEET) GASKET .

    17 DIMENSIONS TO BAFFLES OR SUPPORTS PLATE ARE MEASURED TO THE CENTER OF EACH PLATES THICKNESS

    17 BAFFLE SUPPORT PLATE .

    18 CLEARANCE BETWEEN SEALING STRIP AND TUBE, SHALL NOT EXCEED PITCH TUBES

    18. SEALING STRIP TUBE TUBE .

    19 DESIGN CONDITION OF EXPANSION BELLOWS ARE AS FOLLOWS :

    (1) METAL TEMP. : SHELL/TUBE

    (2) DESIGN CYCLE : NO. =(INCL.S.F=10)

    19. EXPANSION JOINT .

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    4.3 DESIGN DATA

    DATA . .

    4.3.1 TOWER, , DESIGN DATA

    DESIGN DATA

    CODE (1) CORR. ALLOW. (2)

    FLUID NAME (3) SPEC. GR. (4)

    DESIGN PRESS. (5) / G OPER. PRESS. (6) / G

    DESIGN TEMP. (7) OPER. TEMP. (8)

    HYDRO. TEST PRESS (9) / G PNEU. TEST PRESS (10) / G

    M.A.W.P (11) / G SAFE EXT. PRESS. (12) / G

    STRESS RELIEF (13) RADOGRAPHED (14)

    JOINT EFFICIENCY (15) % INSULATION ( ) (11) YES( ), NO

    WIND PRESS. (17) EARTHQUAKE FACTOR (18)

    TYPE OF HEADS (19)

    (1) . JOB SPED DESIGN PACKAGE .

    (a) ASME (AMERICAN SOCIETY OF MECHAICAL ENGINEERS) :

    ASME , DIV, 1 ASME , DIV, 2

    (b) GAS : HIGH PRESSURE GAS CONTROL LAW ( : HPGCL)

    (c) : ENERGY UTILIZATION ACT LAW ( : EUAL)

    (d) : INDUSTRIAL SAFETY AND HEALTH LAW ( : ISHL)

    (e) : KS B6231

    (f) : FIRE SERVICE LAW

    (g) JAPAN PETROLEUM INSTITUTE : JPI

    (2) 2 .

    (3) (4) PROCESS DATA .

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    (5)

    (6) PROCESS DATA .

    (7)

    (8)

    (9) (10) .

    (11) VENDOR [BY VENDOR] , REVISION 2 .

    (12) SAFETY EXT. PRESS PROCESS , [0.175 /] . , LINING .

    (13) (POST WELD HEAT TREATMENT) [YES] (), [NO] ( ) . , [GENERAL NOTES] .

    (14) RADIOGRAPHIC TEST [FULL] (), [SPOT] (), [NO] ( ) PERCENTAGE

    (15) JOINT EFFICIENCY .

    (16) , , , ( ) HOT () COLD () , YES . (PERSONNEL PROTECTION) [P.P] .

    (17) (18) EARTHQUAKE FACTOR JOB SITE [SEE ENGG SPEC] .

    (19) .

    (a) : FLAT

    (b) : 10% DISH OR 6% DISH

    (c) 2:1 : ELLIP. 2:1

    (d) : MEMI SPHERICAL

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    4.3.2 DESIGN DATA

    (1) SIZE (2) TYPE TEMA .

    [SPECIAL] .

    (3) (SURFACE) 1 ,

    1 100 , 100

    . . U-TUBE

    TYPE BENDING JOB

    .

    (4)

    2 .

    ) 2 PARA

    2 SERIES

    1+1 SPARE

    2 PARA 2 SERIES

    DESIGN DATA SIZE (1) TYPE (2)

    SURFACE PER SHELL (3) NO. OF SHELLS (4) CODE (5) TEMA CLASS (6)

    WEIGHT PER SHELL UNIT (8) BUNDLE (9) FULL WATER (10)

    KG KG KG

    (11) SHELL SIDE (12) TUBE SIDE

    FLUID NAME (13)

    SPECIFIC GRAUT (14)

    OPER. TEMP (15)N/(15) / / DESIGN TEMP. (16) OPER. PRESS (17) / G / G DESIGN PRESS (18) / G / G HYDRO. TEST PRESS.(19) / G / G PHEUM. THST PRESS.(20) / G / G STRESS RELIEVE (21)

    RADOGRAPHIC (22)

    JOINT EFFICENC (23) % %

    CORR. ALLOW. (24) MM MM

    NO. OF PASS (25)

    INSULATION (26)

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    (5) 4.3.1 .

    (6) TEMA(STANDARDS OF TUBULAR EXCHANGER MANUFACTURERS

    ASSOCIATION) CLASS R.C.B .

    (7) UNIT

    (8) UNIT : H/EX TUBE BUNDLE .

    (9) TUBE BUNDLE : TYPE BUNDLE . [ - ] .

    (10) : UNIT +

    (11) SHELL

    (12) CHENNEL

    (13) (14) PROCESS DATA .

    (15)

    (16)

    (17)

    (18)

    (19)

    (20)

    (21) 4.3.1 (13) , FLOATING HEAD FLOATING HEAD ONLY : YES] .

    (22) 4.3.1(14) .

    (23) 4.3.1(15) .

    (24) 4.3.1(2) .

    (25) SHELL TUBE PASS

    TUBE PASS SHELL PASS .

    (a) E TYPE 1

    (b) F TYPE 2

    (c) G TYPE SPLIT

    (d) H TYPE DOUBLE SPLIT

    (e) J TYPE DIVIDED

    (f) K TYPE

    (26) 4.3.1(16) .

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    4.3.3 DESIGN DATA 4.3.1 .

    4.3.4 TANK DESIGN DATA

    DESIGN DATA CODE (1) SHELL COIL

    QUANTITY (2) CONTENTS (3)

    TYPE OF ROOF (4) DESIGN PRESS (5)

    WIND VELOCITY (6) DESING TEMP (7)

    EARTHQUAKE FACTOR (8) OPER. PRESS. (9)

    INSULATION ( ) (10) OPER. TEMP. (11)

    PAINTING (12) TEST PRESS (13)

    MAX. FI;;OMG RATE (14) SPEC. GRAYED (15)

    MAX. EMPTY RATE (16) CPRR. ALLOWS (17)

    (1) TNAK JIS B8501, API 620 & 650

    4.3.1 TANK DATA

    .

    (4) TANK ROOF .

    (I) CONE ROOF : CONE

    (ii) : DISH

    (iii) DOME ROOF : DOME

    (iv) : FLAT

    (v) ROOF : FLOATING

    (vi) : SPHERICAL

    (1) WEIGHT & CAPACITY (ESTIMATED)

    EMPTY (2) KG CAPACITY (6)

    PLATFORM & LADDER (3) KG FULL OF WATER (7) KG

    INSULATION (4) KG OPERATING (8) KG

    OTHERS (5) KG

    4.4 WEIGHT & CAPACITY

    LGEN WEIGHT CHECK LOADING DATA BASE . VENDOR VENDOR WEIGHT CHECK.

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    (1) LGEN

    (2) (EMPTY EWIGHT)

    SITE (: TRAY, BAFFLE, GRATING etc)

    [INTERNALS] .

    EMPTY WEIGHT( ) 100Kg 100Kg

    , 1000Kg 50Kg .

    SITE .

    (a)

    (b) VALVE TRAY

    (c) PLATFORM, LADDER, OVERHEAD,

    (d)

    (e)

    EMPTY WEIGHT

    ERECTION WEIGHT .

    (3) PLATFORM LADDER .

    (4) , / .

    (5) : .

    (a) CATALYST, BALL-RING,

    (b) ,

    .

    (c) INTERNAL PIPE , TRAY SITE

    INTERNAL

    (d) SUPPORT REBOILER

    COOLER

    SAFETY VALVE, RELIEF VALVE

    (e) LIQUID WEIGHT NARMAL TRAY

    (6) M3 .

    (7) SITE (FULL WATER)

    .

    : TEST

    PACKED VESSEL PACKING

    (8) (1) ~ (5) 4.5 REFFERENCE DRAWING

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    REFERENCE DRAWING

    USE DWG. NO. DESCRIPTION

    LD - BO15 NAME PLATE (UNDER 1000 DIA)

    LD - B016 NAME PLATE (OVER 1000 DIA)

    LD - C006 NOZZLES (2~24), JIS

    LD - C007 NOZZLES (2~24), ANSI

    LD - C008 NOZZLES (1/2~1), JIS

    LD - C010 NOZZLES (1/2~1), ANSI

    LD - C015 MANHOLE COVER DAVIT JIS

    LD - C016 MANHOLE COVER DAVIT ANSI

    LD - C020 INSULATION SUPPORT RING

    LD - C022 STEEL SADDLE

    LD - C026 SUPPORT LEGS

    LD - C027 SUPPORT LUGS

    LD - C028 LIFTING LUGS

    LD - C044 EARTH LUGS

    LE - C045 BOLT HOLE ORIENTATION FOR FLG.

    BLOCK [VESSEL & H/EX STANDARD], ENGG DWG. STANDARD STANDARD [DWG. NO.] [DESCRIIPTION] .

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    4.6 MATERIAL SPECIFICATION

    MATERIAL SPECIFICATIONS

    SHELL, HEADS, REINFORCING PADS (1)

    VESSEL SUPPORTS (2)

    FORGED NOZZLES, FLG. & COVERS (3)

    NOZZLE NECK PLATE/PLATE/PLATE FLG. & COVERS (4)

    PIPE NOZZLE NECKS & WELDING FITTINGS (5)

    INTERNAL SUPPORTS WELDED TO SHELL (6)

    EXTERNAL LUGS (7)

    GRATING, BAFFLE & MISC. STEEL (8)

    INTERNAL PIPE & WELDING FITTINGS (9)

    EXTERNAL BOLTS/NUTS (10)

    INTERNAL BOLTS/NUTS (11)

    EXTERNAL GASKETS (12)

    INTERNAL GASKETS (13)

    SCREENS, WIRE MESH DEMISTERS (14)

    PAINTING (OUTSIDE OF VESSEL ONLY) (15)

    INSULATION (16)

    NAME PLATE, EARTH LUG (17)

    . ENGG DWG , MAKER LGEN .

    4.6.1 TOWER, REACTOR, DRUM

    (1) SHELL, HEAD, ----- MAIN

    (2) SKIRT, BASE RING SADDLE ----- SKIRT

    .

    (3) NOZZLE, FLANGE COVER

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    (4) NOZZLE NECK PLATE MANHOLE

    FLANGE INTERNAL PIPE FLANGE BLIND FLANGE

    .

    (5) PIPE NOZZLE NECK ----- PIPE NOZZLE

    ELBOW, TEE, REDUCER NOZZLE .

    (6) SHELL SUPPORT TRAY

    SUPPORT RING,DOWN COMER SUPPORT, INTERNAL PIPE

    SUPPROT .

    (7) LUG ------ RING, ,

    SUPPORT, LIFTING LUG, SUPPORTLUG, PLATFORM,

    LADDER LUG .

    (8) GRATING, BAFFLE

    (9) INTERNAL PIPE

    (10) SHELL FLANGE, NOZZLE FLANGE MANHOLE FLANGE

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    BOLT SHELL BOLT & NUT .

    (11) BOLT NUT

    (12) (10) NOZZLE FLANGE GASKET .

    (13) GASKET ------ VALVE TRAY TRAY

    GASKET INTERNAL PIPE GASKET

    .

    (14) SCREEN, WIRE MESH DEMISTER ------ GRATING

    SCREEN () .

    (15) ( )

    (16)

    (17) NAME PLATE EARTH LUG S.S 304 .

    ENGG SPEC.

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    4.6.2

    MATERIAL SPECIFICATIONS

    SHELL & SHELL COVER (1) STUD BOLT & NUT (21)

    SHELL FLANGE (2) - SHELL COVER (22)

    CHANNEL (3) - STATIONARY (23)

    CHANNEL COVER (4) - CHANNEL COVER (24)

    CHANNEL FLANGE (5) - FLOATING HEAD (25)

    TUBE SHEET (6) - SHELL NOZZLE (26)

    FLOATING HEAD COVER (7) - CHANNEL NOZZLE (27)

    FLOATING HEAD FLANGE (8) GASKET (28)

    BACKING DEVICE (9) - SHELL OVER (29)

    TUBE (10) - SHELL CHANNEL END (30)

    BAFFLE & SUPPORT PLATE (11) - CHANNEL END SHELL (31)

    IMPINGEMENT BAFFLE (12) - CHANNEL COVER (32)

    PASS PARTITION PLATE (13) - FLOATING EAD (33)

    THE ROD (14) - SHELL NOZZLE (34)

    BAFFLE SPACER (15) - CHANNEL NOZZLE (35)

    FLANGE -SHELL SIDE (16) SUPPORT &LIFTING LUG (36)

    -CHANNEL SIDE (17) EARTH LUG & NAME PLATE (37)

    NOZZLE NECK -SHELL SIDE (18) INSULATION (38)

    -CHANNEL SIDE (19) PAINTING (39)

    BOSS & PLUG (20)

    (1) SHELL

    (2) SHELL FLANGE

    (3) CHANNEL SHELL

    (4) CHANNEL COVER

    (5) CHANNEL FLANGE

    (6) TUBE SHEET

    (7) FLOATING HEAD COVER

    (8) FLOATING HEAD FLANGE

    (9) BACKING DEVICE

    (10) TUBE

    (11) BAFFLE SUPPORT PLATE LONGITUDINAL BAFFLE

    .

    (12) IMPINGEMENT BAFFLE, SHELL NOZZLE GAS, TUBE

    .

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    (13) PASS PARTITION PLATE

    (14) TIE ROD

    (15) BAFFLE SPACER

    (16) (18) SHELL NOZZLE FLANGE

    (21)~(27) BOLT NUT

    (28)~(35) GASKET , 4.2

    .

    (36) SADDLE SLIDING PLATE SUPPORT,

    BRACKET .

    (37)(38)(39) 4.6.1 .

    VALQUA TOMBO

    (COMPRESSED ASBESTOS) CA #1500 #1100

    (METAL JACKETED ASBESTOS

    FILLED)

    MJA-CS

    MJA-SUS304

    MJA-5CR

    #520-Z2S

    #520-Z2E

    #520-Z2F

    #1840

    #1840-304SS

    #1840-5CR

    (SOLID FLAT METAL) SFM-CS

    SFM-SUS304

    SFM-5CR

    #560-ZZS

    #560-ZZE

    #550-ZZF

    #1850

    #1850-304SS

    #1850-5CR

    (SPIRAL WOUND) SW

    SW-R/CS

    SW-R/SUS304

    SW/GR-R/CS

    #590

    #591-ZE1S

    #591-ZE1E

    #591-ZE7S

    #1804

    #1834

    #1834-304SS

    #1808-GR

    4.7 NOZZLE SCHEDULE

    MARK NO.

    NO. REQD

    SIZE ( )

    RATING TYPE & FACING

    DESIGNATION L REMARKS

    (1) (2) (3) (4) (5) (6) (7) (8)

    NOZZLE SCHEDULE

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    (1) NOZZLE MARK NUMBER 3.4 NOZZLE PROCESS DATA .

    (2) NOZZLE : SIZE (DESIGNATION) NOZZLE 2 , AB,B A~C, A~D, A~E .

    (3) NOZZLE SIZE : NOMINAL SIZE . INCH .

    (4) NOZZLE FLANGE (RATING) ANSI, JPI, JIS API STANDARD , JIS KS Kg/ K .

    ) JIS 30Kg/ 30K

    (5) 1 FLANGE TYPE .

    (a) WELDING NECK TYPE ------- W.N

    (b) SLIP - ON - TYPE ------- S.O

    (c) FORGED NOZZLE TYPE ------- F.N

    2 NOZZLE FLANGE TYPE .

    (a) RAISED FACE ---------- R.F

    (b) FLAT FACE ---------- F.F

    (c) RING TYPE JOINT FACE -------- RTJ

    (d) MALE AND FEMAIL TYPE -------- M &

    (e) TONGUE AND GROOVE TYPE -------- T &

    (d),(e) , TYPE , DWG . , NOZZLE [VALVE] , or TYPE .

    (6) NOZZLE SERVICE , PROCESS DATA .

    (7) NOZZLE NOZZLE , CENTER LINE 10mm . NOZZLE SKIRT NOZZLE , [SEE DWG] . [VESSEL STD] LD - C013 .

    (8) NOZZLE . ) : 1) BLIND FLANGE : W/B.F 2) BIRD SCREEN : W/BIRD SCREEN