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Pressure Pressure Transducers Transducers ری گی ه داز ی ان م ها ت س سی ه دزس روز پ ری گی ه داز ی ان م ها ت س سی ه دزس روز پ

Pressure Transducers پروژه درس سیستم های اندازه گیری

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Page 1: Pressure Transducers پروژه درس سیستم های اندازه گیری

Pressure TransducersPressure Transducers

گیری اندازه های سیستم درس گیری پروژه اندازه های سیستم درس پروژه

Page 2: Pressure Transducers پروژه درس سیستم های اندازه گیری

Introduction to Introduction to Pressure TransducersPressure Transducers

Page 3: Pressure Transducers پروژه درس سیستم های اندازه گیری

What is a pressure What is a pressure transducer?transducer?

A pressure transducer is a transducer that A pressure transducer is a transducer that converts pressure into an analog electrical signal. converts pressure into an analog electrical signal. Although there are various types of pressure Although there are various types of pressure transducers, one of the most common is the transducers, one of the most common is the strain-gage base transducer. The conversion of strain-gage base transducer. The conversion of pressure into an electrical signal is achieved by pressure into an electrical signal is achieved by the physical deformation of strain gages which are the physical deformation of strain gages which are bonded into the diaphragm of the pressure bonded into the diaphragm of the pressure transducer and wired into a wheatstone bridge transducer and wired into a wheatstone bridge configuration. Pressure applied to the pressure configuration. Pressure applied to the pressure transducer produces a deflection of the diaphragm transducer produces a deflection of the diaphragm which introduces strain to the gages. The strain which introduces strain to the gages. The strain will produce an electrical resistance change will produce an electrical resistance change proportional to the pressure. proportional to the pressure.

Page 4: Pressure Transducers پروژه درس سیستم های اندازه گیری

Starting at the pipe threaded end, the opening or port has a Starting at the pipe threaded end, the opening or port has a stainless steel diaphragm inside that protects the sensor stainless steel diaphragm inside that protects the sensor element from the media being measured (i.e. water).element from the media being measured (i.e. water).

Page 5: Pressure Transducers پروژه درس سیستم های اندازه گیری

What is inside?What is inside? As we continue our journey through the transducer we come to As we continue our journey through the transducer we come to

the other side of the diaphragm where one side of the sensor the other side of the diaphragm where one side of the sensor element is. The actual element is a strain gauge; that is, a element is. The actual element is a strain gauge; that is, a resistive element whose resistance changes with the amount resistive element whose resistance changes with the amount of strain placed on it. This variable resistor forms one leg of of strain placed on it. This variable resistor forms one leg of a a bridge circuitbridge circuit. The other side of the strain element is the . The other side of the strain element is the reference port that the measuring port is reference port that the measuring port is compared compared to. All to. All transducers have two sides; sometimes the other side has its transducers have two sides; sometimes the other side has its own pressure connection and the device is called a own pressure connection and the device is called a differential differential pressure transducerpressure transducer..

Page 6: Pressure Transducers پروژه درس سیستم های اندازه گیری

The insides of a modernThe insides of a modern pressure transducer pressure transducer

Further on in our voyage, we come to small circuit Further on in our voyage, we come to small circuit board.board.The two voltage out points from the bridge circuit The two voltage out points from the bridge circuit are fed to an amplifier that changes the very are fed to an amplifier that changes the very small voltage into a 0-5V signal or most small voltage into a 0-5V signal or most commonly to a 4-20 mA signal. This signal is fed commonly to a 4-20 mA signal. This signal is fed out the cable (sometimes along with a out the cable (sometimes along with a vent tubevent tube) ) which finishes our voyage.which finishes our voyage.The output of a Strain gauge is sometimes The output of a Strain gauge is sometimes referred to as referred to as ratiometricratiometric to the supply voltage. to the supply voltage. The term ratiometric means that the output varies The term ratiometric means that the output varies as a ratio of the the supply voltage. An example as a ratio of the the supply voltage. An example helps make all things things clearhelps make all things things clear

Page 7: Pressure Transducers پروژه درس سیستم های اندازه گیری
Page 8: Pressure Transducers پروژه درس سیستم های اندازه گیری

MMechanical methods of measuring pressure have been echanical methods of measuring pressure have been known for centuries. U-tube manometers were among known for centuries. U-tube manometers were among the first pressure indicators. Originally, these tubes were the first pressure indicators. Originally, these tubes were made of glass, and scales were added to them as made of glass, and scales were added to them as needed. But manometers are large, cumbersome, and needed. But manometers are large, cumbersome, and not well suited for integration into automatic control not well suited for integration into automatic control loops. Therefore, manometers are usually found in the loops. Therefore, manometers are usually found in the laboratory or used as local indicators. Depending on the laboratory or used as local indicators. Depending on the reference pressure used, they could indicate absolute, reference pressure used, they could indicate absolute, gauge, and differential pressure.gauge, and differential pressure.

Page 9: Pressure Transducers پروژه درس سیستم های اندازه گیری

Differential pressure transducers often are used Differential pressure transducers often are used in flow measurement where they can measure in flow measurement where they can measure the pressure differential across a venturi, orifice, the pressure differential across a venturi, orifice, or other type of primary element. The detected or other type of primary element. The detected pressure differential is related to flowing velocity pressure differential is related to flowing velocity and therefore to volumetric flow. Many features and therefore to volumetric flow. Many features of modern pressure transmitters have come from of modern pressure transmitters have come from the differential pressure transducer. In fact, one the differential pressure transducer. In fact, one might consider the differential pressure might consider the differential pressure transmitter the model for all pressure transmitter the model for all pressure transducers. transducers.

Page 10: Pressure Transducers پروژه درس سیستم های اندازه گیری

"Gauge" pressure is defined relative to "Gauge" pressure is defined relative to atmospheric conditions. In those parts of the atmospheric conditions. In those parts of the world that continue to use English units, gauge world that continue to use English units, gauge pressure is indicated by adding a "g" to the units pressure is indicated by adding a "g" to the units descriptor. Therefore, the pressure unit "pounds descriptor. Therefore, the pressure unit "pounds per square inch gauge" is abbreviated psig. When per square inch gauge" is abbreviated psig. When using SI units, it is proper to add "gauge" to the using SI units, it is proper to add "gauge" to the units used, such as "Pa gauge." When pressure is units used, such as "Pa gauge." When pressure is to be measured in absolute units, the reference is to be measured in absolute units, the reference is full vacuum and the abbreviation for "pounds per full vacuum and the abbreviation for "pounds per square inch absolute" is psia. square inch absolute" is psia.

Page 11: Pressure Transducers پروژه درس سیستم های اندازه گیری

Figure 3-1: Bourdon Tube Designs

Page 12: Pressure Transducers پروژه درس سیستم های اندازه گیری

Often, the terms pressure gauge, sensor, Often, the terms pressure gauge, sensor, transducer, and transmitter are used transducer, and transmitter are used interchangeably. The term pressure gauge interchangeably. The term pressure gauge usually refers to a self-contained indicator that usually refers to a self-contained indicator that converts the detected process pressure into the converts the detected process pressure into the mechanical motion of a pointer. A pressure mechanical motion of a pointer. A pressure transducer might combine the sensor element of transducer might combine the sensor element of a gauge with a mechanical-to-electrical or a gauge with a mechanical-to-electrical or mechanical-to-pneumatic converter and a power mechanical-to-pneumatic converter and a power supply. A pressure transmitter is a standardized supply. A pressure transmitter is a standardized pressure measurement package consisting of pressure measurement package consisting of three basic components: a pressure transducer, three basic components: a pressure transducer, its power supply, and a signal its power supply, and a signal conditioner/retransmitter that converts the conditioner/retransmitter that converts the transducer signal into a standardized output. transducer signal into a standardized output.

Page 13: Pressure Transducers پروژه درس سیستم های اندازه گیری

Pressure transmitters can send the process Pressure transmitters can send the process pressure of interest using an analog pneumatic pressure of interest using an analog pneumatic (3-15 psig), analog electronic (4-20 mA dc), or (3-15 psig), analog electronic (4-20 mA dc), or digital electronic signal. When transducers are digital electronic signal. When transducers are directly interfaced with digital data acquisition directly interfaced with digital data acquisition systems and are located at some distance from systems and are located at some distance from the data acquisition hardware, high output the data acquisition hardware, high output voltage signals are preferred. These signals voltage signals are preferred. These signals must be protected against both electromagnetic must be protected against both electromagnetic and radio frequency interference (EMI/RFI) when and radio frequency interference (EMI/RFI) when traveling longer distances traveling longer distances

Page 14: Pressure Transducers پروژه درس سیستم های اندازه گیری

Pressure transducer performance-related terms Pressure transducer performance-related terms also require definition. Transducer accuracy refers also require definition. Transducer accuracy refers to the degree of conformity of the measured value to the degree of conformity of the measured value to an accepted standard. It is usually expressed as to an accepted standard. It is usually expressed as a percentage of either the full scale or of the a percentage of either the full scale or of the actual reading of the instrument. In case of actual reading of the instrument. In case of percent-full-scale devices, error increases as the percent-full-scale devices, error increases as the absolute value of the measurement drops. absolute value of the measurement drops. Repeatability refers to the closeness of agreement Repeatability refers to the closeness of agreement among a number of consecutive measurements of among a number of consecutive measurements of the same variable. Linearity is a measure of how the same variable. Linearity is a measure of how well the transducer output increases linearly with well the transducer output increases linearly with increasing pressure. Hysteresis error describes the increasing pressure. Hysteresis error describes the phenomenon whereby the same process pressure phenomenon whereby the same process pressure results in different output signals depending upon results in different output signals depending upon whether the pressure is approached from a lower whether the pressure is approached from a lower or higher pressure. or higher pressure.

Page 15: Pressure Transducers پروژه درس سیستم های اندازه گیری

The first pressure gauges used flexible elements The first pressure gauges used flexible elements as sensors. As pressure changed, the flexible as sensors. As pressure changed, the flexible element moved, and this motion was used to element moved, and this motion was used to rotate a pointer in front of a dial. In these rotate a pointer in front of a dial. In these mechanical pressure sensors, a Bourdon tube, a mechanical pressure sensors, a Bourdon tube, a diaphragm, or a bellows element detected the diaphragm, or a bellows element detected the process pressure and caused a corresponding process pressure and caused a corresponding movement. movement.   

From Mechanical to ElectronicFrom Mechanical to Electronic

Page 16: Pressure Transducers پروژه درس سیستم های اندازه گیری

  A Bourdon tube is C-shaped and has an oval A Bourdon tube is C-shaped and has an oval cross-section with one end of the tube cross-section with one end of the tube connected to the process pressure (Figure 3-connected to the process pressure (Figure 3-1A). The other end is sealed and connected to 1A). The other end is sealed and connected to the pointer or transmitter mechanism. To the pointer or transmitter mechanism. To increase their sensitivity, Bourdon tube increase their sensitivity, Bourdon tube elements can be extended into spirals or elements can be extended into spirals or helical coils (Figures 3-1B and 3-1C). This helical coils (Figures 3-1B and 3-1C). This increases their effective angular length and increases their effective angular length and therefore increases the movement at their tip, therefore increases the movement at their tip, which in turn increases the resolution of the which in turn increases the resolution of the transducer. transducer.

Page 17: Pressure Transducers پروژه درس سیستم های اندازه گیری

Figure 3-2: Pressure Sensor Diaphragm DesignsFigure 3-2: Pressure Sensor Diaphragm Designs

Page 18: Pressure Transducers پروژه درس سیستم های اندازه گیری

The family of flexible pressure sensor elements The family of flexible pressure sensor elements also includes the bellows and the diaphragms also includes the bellows and the diaphragms (Figure 3-2). Diaphragms are popular because (Figure 3-2). Diaphragms are popular because they require less space and because the motion they require less space and because the motion (or force) they produce is sufficient for operating (or force) they produce is sufficient for operating electronic transducers. They also are available in electronic transducers. They also are available in a wide range of materials for corrosive service a wide range of materials for corrosive service applications. applications.

Page 19: Pressure Transducers پروژه درس سیستم های اندازه گیری

Many pneumatic pressure transmitters are still Many pneumatic pressure transmitters are still in operation, particularly in the petrochemical in operation, particularly in the petrochemical industry. But as control systems continue to industry. But as control systems continue to become more centralized and computerized, become more centralized and computerized, these devices have been replaced by analog these devices have been replaced by analog electronic and, more recently, digital electronic electronic and, more recently, digital electronic transmitters. transmitters.

Page 20: Pressure Transducers پروژه درس سیستم های اندازه گیری

Figure 3-3: Electronic Pressure Sensor RangesFigure 3-3: Electronic Pressure Sensor Ranges

Page 21: Pressure Transducers پروژه درس سیستم های اندازه گیری

Transducer TypesTransducer Types

Figure 3-3 provides an overall orientation to the Figure 3-3 provides an overall orientation to the scientist or engineer who might be faced with the scientist or engineer who might be faced with the task of selecting a pressure detector from among task of selecting a pressure detector from among the many designs available. This table shows the the many designs available. This table shows the ranges of pressures and vacuums that various ranges of pressures and vacuums that various sensor types are capable of detecting and the sensor types are capable of detecting and the types of internal references (vacuum or types of internal references (vacuum or atmospheric pressure) used, if any. atmospheric pressure) used, if any.   Because electronic pressure transducers are of   Because electronic pressure transducers are of greatest utility for industrial and laboratory data greatest utility for industrial and laboratory data acquisition and control applications, the operating acquisition and control applications, the operating principles and pros and cons of each of these is principles and pros and cons of each of these is further elaborated in this section further elaborated in this section

Page 22: Pressure Transducers پروژه درس سیستم های اندازه گیری

Figure 3-4: Strain-Gage Based Pressure CellFigure 3-4: Strain-Gage Based Pressure Cell

Page 23: Pressure Transducers پروژه درس سیستم های اندازه گیری

Strain GageStrain GageWhen a strain gage, as described in detail in When a strain gage, as described in detail in Chapter 2, is used to measure the deflection of an Chapter 2, is used to measure the deflection of an elastic diaphragm or Bourdon tube, it becomes a elastic diaphragm or Bourdon tube, it becomes a component in a pressure transducer. Strain gage-component in a pressure transducer. Strain gage-type pressure transducers are widely used. type pressure transducers are widely used.   Strain-gage transducers are used for narrow-span   Strain-gage transducers are used for narrow-span pressure and for differential pressure pressure and for differential pressure measurements. Essentially, the strain gage is used measurements. Essentially, the strain gage is used to measure the displacement of an elastic to measure the displacement of an elastic diaphragm due to a difference in pressure across diaphragm due to a difference in pressure across the diaphragm. These devices can detect gauge the diaphragm. These devices can detect gauge pressure if the low pressure port is left open to the pressure if the low pressure port is left open to the atmosphere or differential pressure if connected to atmosphere or differential pressure if connected to two process pressures. If the low pressure side is a two process pressures. If the low pressure side is a sealed vacuum reference, the transmitter will act sealed vacuum reference, the transmitter will act as an absolute pressure transmitter. as an absolute pressure transmitter.

Page 24: Pressure Transducers پروژه درس سیستم های اندازه گیری

Differential pressure tranducers in a variety Differential pressure tranducers in a variety of ranges and outputsof ranges and outputs

Page 25: Pressure Transducers پروژه درس سیستم های اندازه گیری

Strain gage transducers are available for pressure Strain gage transducers are available for pressure ranges as low as 3 inches of water to as high as ranges as low as 3 inches of water to as high as 200,000 psig (1400 MPa). Inaccuracy ranges from 200,000 psig (1400 MPa). Inaccuracy ranges from 0.1% of span to 0.25% of full scale. Additional 0.1% of span to 0.25% of full scale. Additional error sources can be a 0.25% of full scale drift error sources can be a 0.25% of full scale drift over six months and a 0.25% full scale over six months and a 0.25% full scale temperature effect per 1000¡ F. temperature effect per 1000¡ F.

Page 26: Pressure Transducers پروژه درس سیستم های اندازه گیری

CapacitanceCapacitance

Capacitance pressure transducers were originally Capacitance pressure transducers were originally developed for use in low vacuum research. This developed for use in low vacuum research. This capacitance change results from the movement of capacitance change results from the movement of a diaphragm element (Figure 3-5). The diaphragm a diaphragm element (Figure 3-5). The diaphragm is usually metal or metal-coated quartz and is is usually metal or metal-coated quartz and is exposed to the process pressure on one side and exposed to the process pressure on one side and to the reference pressure on the other. Depending to the reference pressure on the other. Depending on the type of pressure, the capacitive transducer on the type of pressure, the capacitive transducer can be either an absolute, gauge, or differential can be either an absolute, gauge, or differential pressure transducer. pressure transducer.

Page 27: Pressure Transducers پروژه درس سیستم های اندازه گیری

  Stainless steel is the most common diaphragm Stainless steel is the most common diaphragm material used, but for corrosive service, high-material used, but for corrosive service, high-nickel steel alloys, such as Inconel or Hastelloy, nickel steel alloys, such as Inconel or Hastelloy, give better performance. Tantalum also is used give better performance. Tantalum also is used for highly corrosive, high temperature for highly corrosive, high temperature applications. As a special case, silver diaphragms applications. As a special case, silver diaphragms can be used to measure the pressure of chlorine, can be used to measure the pressure of chlorine, fluorine, and other halogens in their elemental fluorine, and other halogens in their elemental state. state.   In a capacitance-type pressure sensor, a high-  In a capacitance-type pressure sensor, a high-frequency, high-voltage oscillator is used to frequency, high-voltage oscillator is used to charge the sensing electrode elements. In a two-charge the sensing electrode elements. In a two-plate capacitor sensor design, the movement of plate capacitor sensor design, the movement of the diaphragm between the plates is detected as the diaphragm between the plates is detected as an indication of the changes in process pressure. an indication of the changes in process pressure.

Page 28: Pressure Transducers پروژه درس سیستم های اندازه گیری

Figure 3-5: Capacitance-Based Pressure CellFigure 3-5: Capacitance-Based Pressure Cell

Page 29: Pressure Transducers پروژه درس سیستم های اندازه گیری

As shown in Figure 3-5, the deflection of the As shown in Figure 3-5, the deflection of the diaphragm causes a change in capacitance that diaphragm causes a change in capacitance that is detected by a bridge circuit. This circuit can is detected by a bridge circuit. This circuit can be operated in either a balanced or unbalanced be operated in either a balanced or unbalanced mode. In balanced mode, the output voltage is mode. In balanced mode, the output voltage is fed to a null detector and the capacitor arms are fed to a null detector and the capacitor arms are varied to maintain the bridge at null. Therefore, varied to maintain the bridge at null. Therefore, in the balanced mode, the null setting itself is a in the balanced mode, the null setting itself is a measure of process pressure. When operated in measure of process pressure. When operated in unbalanced mode, the process pressure unbalanced mode, the process pressure measurement is related to the ratio between the measurement is related to the ratio between the output voltage and the excitation voltage output voltage and the excitation voltage

Page 30: Pressure Transducers پروژه درس سیستم های اندازه گیری

  Single-plate capacitor designs are also Single-plate capacitor designs are also common. In this design, the plate is located on common. In this design, the plate is located on the back side of the diaphragm and the variable the back side of the diaphragm and the variable capacitance is a function of deflection of the capacitance is a function of deflection of the diaphragm. Therefore, the detected capacitance diaphragm. Therefore, the detected capacitance is an indication of the process pressure. The is an indication of the process pressure. The capacitance is converted into either a direct capacitance is converted into either a direct current or a voltage signal that can be read current or a voltage signal that can be read directly by panel meters or microprocessor-directly by panel meters or microprocessor-based input/output boards based input/output boards

Page 31: Pressure Transducers پروژه درس سیستم های اندازه گیری

Capacitance pressure transducers are widespread Capacitance pressure transducers are widespread in part because of their wide rangeability, from in part because of their wide rangeability, from high vacuums in the micron range to 10,000 psig high vacuums in the micron range to 10,000 psig (70 MPa). Differential pressures as low as 0.01 (70 MPa). Differential pressures as low as 0.01 inches of water can readily be measured. And, inches of water can readily be measured. And, compared with strain gage transducers, they do compared with strain gage transducers, they do not drift much. Better designs are available that not drift much. Better designs are available that are accurate to within 0.1% of reading or 0.01% are accurate to within 0.1% of reading or 0.01% of full scale. A typical temperature effect is 0.25% of full scale. A typical temperature effect is 0.25% of full scale per 1000¡ F. of full scale per 1000¡ F.

Page 32: Pressure Transducers پروژه درس سیستم های اندازه گیری

  Capacitance-type sensors are often used as Capacitance-type sensors are often used as secondary standards, especially in low-secondary standards, especially in low-differential and low-absolute pressure differential and low-absolute pressure applications. They also are quite responsive, applications. They also are quite responsive, because the distance the diaphragm must because the distance the diaphragm must physically travel is only a few microns. Newer physically travel is only a few microns. Newer capacitance pressure transducers are more capacitance pressure transducers are more resistant to corrosion and are less sensitive to resistant to corrosion and are less sensitive to stray capacitance and vibration effects that stray capacitance and vibration effects that used to cause "reading jitters" in older designs. used to cause "reading jitters" in older designs.

Page 33: Pressure Transducers پروژه درس سیستم های اندازه گیری

Figure 3-6: Potentiometric Pressure TransducerFigure 3-6: Potentiometric Pressure Transducer

Page 34: Pressure Transducers پروژه درس سیستم های اندازه گیری

PotentiometricPotentiometric

The potentiometric pressure sensor provides a The potentiometric pressure sensor provides a simple method for obtaining an electronic simple method for obtaining an electronic output from a mechanical pressure gauge. The output from a mechanical pressure gauge. The device consists of a precision potentiometer, device consists of a precision potentiometer, whose wiper arm is mechanically linked to a whose wiper arm is mechanically linked to a Bourdon or bellows element. The movement of Bourdon or bellows element. The movement of the wiper arm across the potentiometer the wiper arm across the potentiometer converts the mechanically detected sensor converts the mechanically detected sensor deflection into a resistance measurement, using deflection into a resistance measurement, using a Wheatstone bridge circuit (Figure 3-6). a Wheatstone bridge circuit (Figure 3-6).

Page 35: Pressure Transducers پروژه درس سیستم های اندازه گیری

The mechanical nature of the linkages connecting The mechanical nature of the linkages connecting the wiper arm to the Bourdon tube, bellows, or the wiper arm to the Bourdon tube, bellows, or diaphragm element introduces unavoidable errors diaphragm element introduces unavoidable errors into this type of measurement. Temperature into this type of measurement. Temperature effects cause additional errors because of the effects cause additional errors because of the differences in thermal expansion coefficients of differences in thermal expansion coefficients of the metallic components of the system. Errors the metallic components of the system. Errors also will develop due to mechanical wear of the also will develop due to mechanical wear of the components and of the contacts components and of the contacts

Page 36: Pressure Transducers پروژه درس سیستم های اندازه گیری

  Potentiometric transducers can be made Potentiometric transducers can be made extremely small and installed in very tight extremely small and installed in very tight quarters, such as inside the housing of a 4.5-in. quarters, such as inside the housing of a 4.5-in. dial pressure gauge. They also provide a strong dial pressure gauge. They also provide a strong output that can be read without additional output that can be read without additional amplification. This permits them to be used in amplification. This permits them to be used in low power applications. They are also low power applications. They are also inexpensive. Potentiometric transducers can inexpensive. Potentiometric transducers can detect pressures between 5 and 10,000 psig (35 detect pressures between 5 and 10,000 psig (35 KPa to 70 MPa). Their accuracy is between 0.5% KPa to 70 MPa). Their accuracy is between 0.5% and 1% of full scale, not including drift and the and 1% of full scale, not including drift and the effects of temperature. effects of temperature.

Page 37: Pressure Transducers پروژه درس سیستم های اندازه گیری

Figure 3-7: Resonant-Wire Pressure TransducerFigure 3-7: Resonant-Wire Pressure Transducer

Page 38: Pressure Transducers پروژه درس سیستم های اندازه گیری

Resonant WireResonant Wire

The resonant-wire pressure transducer was The resonant-wire pressure transducer was introduced in the late 1970s. In this design introduced in the late 1970s. In this design (Figure 3-7), a wire is gripped by a static (Figure 3-7), a wire is gripped by a static member at one end, and by the sensing member at one end, and by the sensing diaphragm at the other. An oscillator circuit diaphragm at the other. An oscillator circuit causes the wire to oscillate at its resonant causes the wire to oscillate at its resonant frequency. A change in process pressure frequency. A change in process pressure changes the wire tension, which in turn changes changes the wire tension, which in turn changes the resonant frequency of the wire. A digital the resonant frequency of the wire. A digital counter circuit detects the shift. Because this counter circuit detects the shift. Because this change in frequency can be detected quite change in frequency can be detected quite precisely, this type of transducer can be used for precisely, this type of transducer can be used for low differential pressure applications as well as low differential pressure applications as well as to detect absolute and gauge pressures. to detect absolute and gauge pressures.

Page 39: Pressure Transducers پروژه درس سیستم های اندازه گیری

The most significant advantage of the resonant The most significant advantage of the resonant wire pressure transducer is that it generates an wire pressure transducer is that it generates an inherently digital signal, and therefore can be inherently digital signal, and therefore can be sent directly to a stable crystal clock in a sent directly to a stable crystal clock in a microprocessor. Limitations include sensitivity to microprocessor. Limitations include sensitivity to temperature variation, a nonlinear output signal, temperature variation, a nonlinear output signal, and some sensitivity to shock and vibration. and some sensitivity to shock and vibration. These limitations typically are minimized by These limitations typically are minimized by using a microprocessor to compensate for using a microprocessor to compensate for nonlinearities as well as ambient and process nonlinearities as well as ambient and process temperature variations. temperature variations.

Page 40: Pressure Transducers پروژه درس سیستم های اندازه گیری

Resonant wire transducers can detect absolute Resonant wire transducers can detect absolute pressures from 10 mm Hg, differential pressures pressures from 10 mm Hg, differential pressures up to 750 in. water, and gauge pressures up to up to 750 in. water, and gauge pressures up to 6,000 psig (42 MPa). Typical accuracy is 0.1% of 6,000 psig (42 MPa). Typical accuracy is 0.1% of calibrated span, with six-month drift of 0.1% calibrated span, with six-month drift of 0.1% and a temperature effect of 0.2% per 1000¡ F. and a temperature effect of 0.2% per 1000¡ F.

Page 41: Pressure Transducers پروژه درس سیستم های اندازه گیری

Pressure transducers are generally available with three types of electrical output; millivolt, volt and 4-20mA. Below is a summary of the outputs and when they are best used.

The Electrical Output of The Electrical Output of Pressure TransducersPressure Transducers

Page 42: Pressure Transducers پروژه درس سیستم های اندازه گیری

Millivolt Output Pressure Millivolt Output Pressure TransducersTransducers

Transducers with millivolt output are normally the Transducers with millivolt output are normally the most economical pressure transducers. The output most economical pressure transducers. The output of the millivolt transducer is nominally around of the millivolt transducer is nominally around 30mV. The actual output is directly proportional to 30mV. The actual output is directly proportional to the pressure transducer input power or excitation. the pressure transducer input power or excitation. If the excitation fluctuates, the output will change If the excitation fluctuates, the output will change also. Because of this dependence on the excitation also. Because of this dependence on the excitation level, regulated power supplies are suggested for level, regulated power supplies are suggested for use with millivolt transducers. Because the output use with millivolt transducers. Because the output signal is so low, the transducer should not be signal is so low, the transducer should not be located in an electrically noisy environment. The located in an electrically noisy environment. The distances between the transducer and the readout distances between the transducer and the readout instrument should also be kept relatively short. instrument should also be kept relatively short.

Page 43: Pressure Transducers پروژه درس سیستم های اندازه گیری

Voltage Output Pressure Voltage Output Pressure TransducersTransducers

Voltage output transducers include integral signal Voltage output transducers include integral signal conditioning which provide a much higher output conditioning which provide a much higher output than a millivolt transducer. The output is normally than a millivolt transducer. The output is normally 0-5Vdc or 0-10Vdc. Although model specific, the 0-5Vdc or 0-10Vdc. Although model specific, the output of the transducer is not normally a direct output of the transducer is not normally a direct function of excitation. This means unregulated function of excitation. This means unregulated power supplies are often sufficient as long as power supplies are often sufficient as long as they fall within a specified power range. Because they fall within a specified power range. Because they have a higher level output these transducers they have a higher level output these transducers are not as susceptible to electrical noise as are not as susceptible to electrical noise as millivolt transducers and can therefore be used in millivolt transducers and can therefore be used in much more industrial environments. much more industrial environments.

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4-20 mA Output Pressure 4-20 mA Output Pressure TransducersTransducers

These types of transducers are also known as These types of transducers are also known as pressure transmitters. Since a 4-20mA signal is pressure transmitters. Since a 4-20mA signal is least affected by electrical noise and resistance least affected by electrical noise and resistance in the signal wires, these transducers are best in the signal wires, these transducers are best used when the signal must be transmitted long used when the signal must be transmitted long distances. It is not uncommon to use these distances. It is not uncommon to use these transducers in applications where the lead wire transducers in applications where the lead wire must be 1000 feet or more must be 1000 feet or more

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Styles ofStyles of

Pressure Transducers Pressure Transducers

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PC Board PC Board Mountable Mountable Pressure Pressure TransducersTransducers

PC board mountable PC board mountable pressure transducers are pressure transducers are generally compact generally compact economical pressure economical pressure transducers designed to transducers designed to mount on an electrical PC mount on an electrical PC board and be integrated board and be integrated into other productsinto other products. .

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General General Purpose Purpose TransducersTransducers

General purpose General purpose pressure transducers pressure transducers are the most common are the most common since they are since they are designed to fit the designed to fit the broadest set of broadest set of applications. applications.

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Heavy Duty/Industrial Heavy Duty/Industrial Pressure TransducersPressure Transducers

Heavy Duty/Industrial Heavy Duty/Industrial Pressure transducers Pressure transducers feature a much more feature a much more rugged enclosure than rugged enclosure than other transducers. They other transducers. They are designed to are designed to accommodate heavy accommodate heavy industrial environments. industrial environments. They also often feature a They also often feature a scalable 4-20mA output scalable 4-20mA output that provides much greater that provides much greater immunity to electrical immunity to electrical noise which is not noise which is not uncommon in industrial uncommon in industrial environments.environments.

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High Stability/High High Stability/High Accuracy Pressure Accuracy Pressure TransducersTransducers

Most pressure transducers Most pressure transducers feature an accuracy of feature an accuracy of 0.25% of full scale or 0.25% of full scale or higher. High stability and higher. High stability and high accuracy pressure high accuracy pressure transducers can offer transducers can offer errors as low as 0.05% of errors as low as 0.05% of full scale, depending on full scale, depending on model. Although more model. Although more expensive than general expensive than general purpose transducers, they purpose transducers, they may be the only option if may be the only option if high precision is required. high precision is required.

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Flush Diaphragm Flush Diaphragm Pressure TransducersPressure Transducers

With flush diaphragm With flush diaphragm pressure transducers, pressure transducers, the diaphragm is flush to the diaphragm is flush to the process. This the process. This eliminates a cavity eliminates a cavity above the diaphragm above the diaphragm that could collect fluid that could collect fluid matter from the process. matter from the process. In certain applications, In certain applications, this may be very this may be very undesirable. Those undesirable. Those applications include applications include monitoring the pressure monitoring the pressure of foods or liquids that of foods or liquids that have very high viscosity have very high viscosity

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Special Purpose Special Purpose TransducersTransducers

OMEGA offers a variety OMEGA offers a variety of pressure transducers of pressure transducers with special features. with special features. These include pressure These include pressure transducers designed for transducers designed for pressure measurement in pressure measurement in very high or low very high or low temperatures, temperatures, submersible pressure submersible pressure transducers, barometric transducers, barometric pressure transducers and pressure transducers and pressure transducers pressure transducers with digital with digital communications output communications output or wireless outputs.or wireless outputs.

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