แนะนำหนังสือใหม่ : Creating Your Lean Future State THAI Version - Sample

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    The Holistic Operational Strategy Series on Lean Enterprise

    (Creating Your Lean Future State)

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    : ..

    Copyright 2006 Productivity Press. All rights reserved.Authorized translation from English language edition published by Productivity Press, part of Taylor & Francis Group LLC.

    Thai translation rights 2011 by E.I.Square Publishing Company Limited. All rights reserved.

    (Creating Your Lean Future State) Creating Your Lean Future State : How to Move from Seeing to DoingTom Luyster Don Tapping

    . , ,

    , . (Creating Your Lean Future State).- - : .. , 2554.168 .1. -- . 2. -- .3. -- . 3. -- .I. , . . II. , .

    III. , . IV. , .V. , . VI. .

    658.515 ISBN 978-616-7062-14-3

    10 9 8 7 6 5 4 3 2 1 58 57 56 55 54

    , / , ,

    io.graphy@yahoo.com

    ..

    : .. 143/2 94 10310 : . (1989)

    : publishing@eisquare.com 0 2539 3373, 081 923 4122 0 2539 3379www.eisquare.com

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    ..

    (Toyota Production System:TPS) (The Toyota Way)

    (Value Stream Mapping)

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    (Creating YourLean Future State) 3 Value Stream Management .. -

    .

    vithaya@vithaya.comMB: 081-613-6137

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    7 7! 10 11: 3 12: 15

    1

    1 32 33Takt Time 37Pitch 38

    43 53

    2 56 56 61

    WIP 78

    2

    3 88

    88 91

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    92 98 104

    4 106 106 114

    5 130 131 132 133 Pitch 135: 1 2 138

    : 3 139: 4 5 139: 6 139 : 7 8 140 140

    3 6 146 146 147 152

    7 153

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    (Lean Manufacturing) (Toyota Production System: TPS) James Womack MIT Lean TPS

    (Waste) Toyota (Pull Production)

    I-1

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    8 Creating Your Lean Future State

    I-1

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    9

    (Material Wait Time)

    ?

    TPS

    ? 2 ? ?

    (Value Stream Mapping)

    () (Future

    State Map)

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    10 Creating Your Lean Future State

    !

    (Value Stream Map)

    -

    Takt Time MRP

    (CreatingYour Lean Future State);

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    11

    (Stabilize) (Standadize) (Simplification)

    http://publishing.eisquare.com/

    download ( = 7062143 = EI-0066) Download

    SLMS Molding,

    Inc. SLMS

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    12 Creating Your Lean Future State

    : 3

    3 3 (Stabilize) (Standardize) (Simplifi-cation) 3

    1. (Stabilize)

    1 Takt Time

    (Buffer Stock)

    (Material Handler) 2 Pitch

    (Capability) (Buffer Stock) (Safety

    Stock) 2

    2. (Standardize)

    (Continuous Flow)

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    13

    ( ) (Visual System)

    3 (Visual Layout) (Cell Design) (Supermarket) (VisualAddress System) 4 (Visual Production Process) Kanban (Standardized Work)

    3. (Simplify)

    (Visual)

    Kaizen Event 10

    2

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    14 Creating Your Lean Future State

    I-2 3

    I-2 3 3 !

    ()

    TaktTime

    PitchWIP

    U

    ( )

    Heijunka()

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    :

    ()

    ( ) (On Call)

    (Value Stream Management: VSM) 1 VSM (Lean Initiative)

    1 Value Stream management:Eight Steps to Planning, Mapping, and Sustaining Lean Improvements Don Tapping, TomLuyster Tom Shuker (Productivity Press, 2002)

    (.. ) Value Stream Management DonTapping, Tom Fabrizio Productivity Press Development Team (Productivity Press, 2001)

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    16 Creating Your Lean Future State

    VSM

    - VSM 8

    1.

    2.

    3.

    4.

    5.

    6.

    7.

    8.

    100% (Ideas)

    !

    (Core ImplementationTeam)

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    17

    () ( )

    (ProductFamily) VSM

    VSM ()

    VSM

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    18 Creating Your Lean Future State

    (Lead

    Time)

    ( ) -

    I-3

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    19

    I-3

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    20 Creating Your Lean Future State

    :

    (Inventory Turns)

    1 (PPM) (: Total QualityManagement: TQM)

    (Uptime) - (Operational Efficiency: OE)

    : (Total Productive Main-tenance : TPM)

    (Labor Turnover)

    Pitch ( Takt Image)

    (Base line) !

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    21

    VSM

    3 ( )

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    22 Creating Your Lean Future State

    :

    SLMS MOLDING, INC.

    SLMS (Batch Production) Top and Bottom Support Arm DC Manu-facturing, Inc. Support Arm SLMS ( I-4

    SLMS )

    3 Support Arm 3

    (Changeover) 2 15-20 ?

    1

    (Large Batch) (Rack)120 1 3 1

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    SLMS 63 43 6 (WIP) 13

    DC Mfg. SLMS Support Arm SLMS SLMS 2-3

    ( I-5)

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    24 Creating Your Lean Future State

    I-4

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    25

    VSM

    I-5 SLMS Molding, Inc. 3 / 3 (: )

    SLMS

    Takt Time! (Value-adding Labor) WIP WIP SLMS (Uptime)

    ?

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    26 Creating Your Lean Future State

    SLMS

    SLMS

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    27

    I-5

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    28 Creating Your Lean Future State

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    31

    1

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    32 Creating Your Lean Future State

    ( ) Toyota,Ford,GMDaimler-Chryler (Specification) 4 4 :

    1.

    2. TaktTime

    3. Pitch

    4. (BufferStock)(SafetyStock)

    1

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    33

    ?

    () TaktTime Pitch -(Pallet)3,0003R:

    Runners:Repeaters:

    Rogues:

    ?

    -

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    55

    2

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    56 Creating Your Lean Future State

    2

    5 :

    1.

    2.

    3. 4.

    5. WIP

    (Cycle Time) -

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    57

    (Time Study)

    (Operator Cycle Time) (Process Cycle Time)

    (Operator Cycle Time

    Worksheet) -

    ( 2-1 2-1) (Operator Balance

    Chart)

    ( )

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    87

    3

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    88 Creating Your Lean Future State

    (Visual Structure)

    ( ) (Address) 2 (Visual Communication System) 4 () (Heijunka Box) 5

    U (U-shaped Cell) SLMS U H, Y, F U U