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Manufacturer of aluminium castings Manufacturer of aluminium castings including design and development of dies
and molds and precision machining
D-12 Rev: 04 WEF: 20-03-16
About us• Specializes in Aluminium Alloy Gravity Die
Casting (Permanent Mold Casting) andPrecision Machining.
• Established in 1980 by a team of technocrats• Established in 1980 by a team of technocrats• More than 30 years of experience in
– Manufacturing castings as per ASTM, IS, DIN & BS Stadnards
– Design of molds and dies– Precision Machining
CertificationISO 9001:2008 Certified company by TUV Rhineland India Private Limited
Certificate No: 85 100 001 09463Certificate No: 85 100 001 09463Identification No: 9105054201
Quality PolicyCustomer satisfaction is the sole purpose of
our business. We strive to achieve this through...through...
• Persistent efforts in continually improving Quality Management system and
• Providing consistent quality supplies
Casting Manufacturing• Two Plants
– Vadodara: 400 Km North of Mumbai Port– Bharuch: 340 Km North of Mumbai Port– Within 150 Km from International Airport– Within 150 Km from International Airport
• Well connected with major airports and seaports
• Total installed capacity 10 MT / month
Casting Manufacturing• Electric melting furnaces – 3 Nos
– Tilt furnace: Capacity 250 Kg – 2 Nos– Bale out melting furnace: Capacity 200 Kg
• Heat Treatment• Heat Treatment– Forced air circulating type furnaces – 2 Nos– Size:1 CBM
Casting Manufacturing• Shot blasting machine
– Rotating table type– Table size: 900 mm
Casting ManufacturingRegularly produce castings with following Standards
• BS – LM4, LM5, LM6, LM9, LM13, LM16, LM24, LM25• BS – LM4, LM5, LM6, LM9, LM13, LM16, LM24, LM25• ASTM – 319, 514, A413, A360, 336, 355, A356• DIN – AlSi6Cu4, AlMg5, AlSi12, AlSi10Mg, AlSi12Cu,
AlSi5Cu1Mg, AlSi7Mg
• Special Alloys: Aluminium Tin (ASTM B850.0)
In House Simulation Software
• Use of simulation software for casting methods design and optimization for cost methods design and optimization for cost effectiveness• Simulate using AutoCAST-X Software• Reduces development time and gives defect free casting the first time
Quality Control Equipments• Melt Treatment:
Degassing machine– Melt clean system for cleaning the melt using cleaning the melt using inert gas– Removes oxides and hydrogen to make castings pin hole porosity free
Quality Control Equipments• Melt Quality Measurement – Vac Test System
– Check porosity potential in molten aluminium after melt treatment / degassingdegassing– Start making castings only if the molten metal passes the quality test – We make sure before pouring that the casting will be free from pin hole porosity
Quality Control Equipments• Thermo Analyse
– System for evaluating actual grain refinement and modification in the molten metalmodification in the molten metal– Check before pouring to ensure the castings are made with optimum level of refinement and modification
Quality Control Equipments• Hardness Measurement
– Briness hardness testing machine with 3000 kg load
– Universal hardness testing machine– Digital portable hardness tester– Digital portable hardness tester
• Standard measuring tools– Vernier calipers up to 1000 mm– Micrometers from 2” to 24”– Digital height gauge
Machine Shop• CNC Machine shop
– VMC: 4 Axis machine Feeler FVP 1000A• X Axis – 1000 mm, Y Axis – 500 mm, Z Axis – 505 mm• X Axis – 1000 mm, Y Axis – 500 mm, Z Axis – 505 mm• 4th Axis – 250R
– Turning CenterACE Micromatic LT-20• Max Turning Diameter: 370 mm• Max Turning Length : 670 mm
Machine Shop• Conventional Machines
– Lathe machines 3 nos: • Centre Height 500 mm – 1 No• Centre Height 400 mm – 1 No• Centre Height 400 mm – 1 No• Centre Height 250 mm – 1 No
– All geared radial drill – 40 mm drilling capacity– Hacksaw machine – 600 mm blade size– Horizontal and vertical bandsaw machine
Mold Making
• In house mold making facility• Use 3D CAD design software SolidWorksCAD/CAM for designing and mold making
Mold Making
• Aluminium mold for injection molding made from aluminium casting• Casting size 450 x 450 x 130 mm, Weight: 80 Kg
Aluminium Castings Gallery Aluminium Castings Gallery Castings made using Gravity Die Casting (Permanent Mold Casting) Process
Pistons for Compressor IndustrySolid and Hollow
Pistons for Process Compressors
Weight : Up to 270 Kg Diameter: Up to 950 mmDiameter: Up to 950 mm
Casting Weight : 250 Kg Diameter: 900 mm
Castings For Switchgear IndustryInner Expansion Tank
Weight: 18 Kg Diameter: 600 mm
Height: 450 mmThickness: 8 mm
Aluminium Flange Weight: 12.5 Kg – 50 KgDiameter: 460 - 700 mm
Thickness: 25mm – 45 mm
Thickness: 8 mm
Castings For Switchgear IndustryContact Casting
Weight: 1.5 Kg
Cable GlandWeight: 6 Kg Conductor Casting
Length: 750 mm Weight: 6 Kg
Pump Body CastingsPump Body Castings
with complex cast cavity
Weight: 2.5 KgDiameter: 250 mm
Weight: 1.5 KgDia: 250 mm
Thickness: 20 mm
Diameter: 250 mmThickness: 55 mm
Special Alloy Casting
Crosshead ShoeAlloy: Aluminium Tin (Tin 7%)
Casting Weight: 5 Kg
Misc castings
Lantern for CompressorWeight: 5 Kg
Diameter: 350 mmImpeller CastingWeight: 800 gm
Diameter: 170 mm
Misc Castings
Handle for Pneumatic HoistPressure tight castingWeight: 800 gm
Aluminium HubDiameter: 165 mmWeight: 1.5 KgHard Anodized
Aluminium PivotHard AnodizedWeight: 1.5 Kg
Connecting Rods
Connecting rod CastingsWeight: 100 gm – 2 Kg
Major Customers• Engineering Industries
– Compressor manufacturers– Electrical and switchgear industry– Locomotive– Pump manufacturers– Pump manufacturers– Machine manufacturers
• Diamond & Textile Industry• Agricultural Implements• Direct exports to USA, Australia and South Africa
Organization• Employees
– Managerial: 4– Core Production: 16– Quality control and assurance: 2– Quality control and assurance: 2– Supervisory: 2
Contact
Chetan Shah Devashish Shah Jayesh PatelChetan [email protected] ShahGeneral [email protected]
Growell Industries794, GIDC, Makarpura
Vadodara – 390 010, Gujarat IndiaTele: +91-265-2642092, +91-78782 42092
Email: [email protected]: www.growell-ind.com
Jayesh PatelBusiness [email protected]
