富利康科技股份有限公司

Ceramic Filter Elements

for Hot Gas Filtration

富 利 康 科 技 股 份 有 限 公 司CLEAN AIR TECHNOLOGY LIMITED

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About FLKCAT Ltd

A new company entering the air pollution control sector

Aim to supply the best technologies for monitoring and controlling air pollution

Operating globally

Experienced personal – proven technologies

Technical partnerships – commercial strength

Speciality is ceramic filters with integrated catalysts

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Air pollution control

Technology used to control emissions from industrialsites to atmosphere for over 100 years

Particulate control market dominated by electrostaticprecipitators and fabric filters

Others include cyclones, scrubbers, metal filters andceramic filters – specialist techniques for specialistapplications

Our area of speciality and the subject of today’spresentation is ceramic filters with integrated catalystsfor industrial air pollution control

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What are ceramic filters?

Many types of ceramic products used for filtration

Honeycomb filters – engines

Dense ceramics used in high pressure high temperature applications

We are focussing on products made with ceramic or mineral fibres –formed into tubes/candles

Compatible with standard bag filter design concepts

Good with “high” dust duties

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FLKCAT Ceramic Filter Products

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Ceramic filter features

Highly porous

One piece construction

High Efficiency particulate removal

Chemically almost inert

High temperature resistance

Longest product 3 meters long

Rigid otherwise works like a fabric bag

Used with a sorbent can remove acid gases such as SOx and HCl

Combined with a catalyst can remove pollutants such as NOx and dioxins

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Dust removal

Some particulate

penetrates the surface and

acts as a barrier to further

dust penetration

Dust accumulates on the

surface and is removed by

cleaning pulses

Non-blinding

High efficiency

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Acid gas removal

Sorbent such as hydrated lime

Ca(OH)2 added as particulate

to gas stream

Sorbent accumulates on the

filter element surface

Pollutants such as SOx and

HCl must pass through dust

cake, and are neutralised by

sorbent

Spent sorbent is removed by

cleaning pulses

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Catalyst filter for DeNOx

Catalyst distributed

throughout filter element

structure

Ammonia added to gas stream

to remove NOx

Pollutants must pass through

filter and, in doing so, come

into contact with the catalyst

NOx and dioxins are converted

into harmless products, such

as nitrogen and water

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Advantages – eliminates catalyst failure modes

Catalyst is protected against the poisons such as As Se Na and K because dust stays on filter surface

Catalyst is protected against dust blockage and blinding

Catalyst life is extended >5 years expected

Catalyst evenly distributed

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Filter properties recap

Features Benefits

Ceramic composition Chemically inert with HF only known hazard

Maximum temperature of operation 900oC

Filter made from ceramic

fibres

The use of fibres gives the best balance of high efficiency and resistance to flow

Rigid filter element A support cage is not required

A surface dust layer provides high efficiency dust removal. Less than 2 mg/Nm3 is typical.

Non-blinding due to the surface dust layer, which gives long product life. 5 years and over

is not untypical.

Small fibre diameter and surface dust layer ensures that even submicron particulates are

captured.

The use of a sorbent gives an excellent bed for acid gas removal. High removal efficiencies

can be obtained at higher temperatures of operation, with greater than 90% efficiencies

readily achievable.

Manufactured in one piece No weak points such as bag stitching seams

Tubular shape Compatible with standard bag house designs

Catalyst embedded into

the filter element

Catalyst has high conversion efficiency for NOx and organic compounds

Optimal operation temperature of 350oc

Filter prevents poisoning of catalyst

Filter prevents masking of catalyst by dust particles

No chemical reaction between catalyst and ceramic filter

Nano sized catalyst particles present highly active catalyst sites

High performance achieved through no diffusion restriction

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Performance

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Technology options

Catalyst Ceramic

filter

Bag filter

ESP

稀釋空氣

冷却系統

熱交換系統

DeNox

DeSOx

De-Dust

350℃

200℃

350℃

SCR

SCR

Wa

ste

Ga

s

Heat recovery System

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Ceramic filtration markets

Market driver is Legislation

Incineration – WID

Glass – “Glass BREF”

MACT

Process efficiency gains

Improved product

Hot gas with value – energy recovery

Energy savings

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Markets

Ceramic element – dust and SOx removal

Incinerators

Gasification

Waste to energy

Metallurgical

Product recovery

Process filtration

Catalytic ceramic element -dust, SOx & NOx removal

Glass furnaces

Cement

Diesel engines

Power generation

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Glass Market

• Proven product offering

• Proven benefits

• Design refined

• Established references

• Established networks

• Dust SOx and NOx

• Market knowledge

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Advantages

Highest level of efficiency – no visible dust

High temperature capability up to 900oC with dust filter and up to 350oC with the catalyst

Multi-functional – removes dust SOx NOx HCl VOCs in one single step in one piece of equipment with excellent efficiency levels

Smaller footprint

Opportunities to save capital cost and operational costs

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Key product features and benefits

The combination of ceramic filter and deNOx catalyst is a powerful combination

Considerable technical advantages over other technologies

Commercial advantages over other technologies

“Cheaper and better” is possible

Good for dust, SOx and NOx applications

Reliable and high performance

Long life expected

Growing market

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Conclusions

Proven technology

Hundreds of references

Superior technical performance

Savings possible on capital and operational costs

Known performance

Long life of product

Technical back up from first class team

The ultimate multi-pollutant control technology

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Glass Factory

TSYP，China，2015

Right: catalyst ceramic filter appliedLeft: not applied